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U.S. Department of Energy
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Finite-element modeling of pinch welds

Technical Report ·
OSTI ID:5908904
Finite-element modeling was performed on pinch welds used to seal deuterium-tritium reservoirs at SRP. The analysis examined two of the possible failure mechanisms in these welds - service stresses and hydrogen/helium embrittlement. Both confined and unconfined weld geometries were considered. Service stresses due to the internal pressure of the deuterium-tritium gas mixture were modeled. Stress concentrations arising from an elastic material were examined along with those resulting from plastically deforming alloys. In addition, the analysis included deuterium and tritium diffusion along with radioactive decay of tritium to helium. Results show that the presence of embrittling species, in combination with large stress concentrations, would cause fracture if it occurred, to initiate preferentially in the corner regions of the tube. Comparisons of pinch weld geometries suggest that controlling weld contour will have minimal effect on resistance to crack growth.
Research Organization:
Du Pont de Nemours (E.I.) and Co., Aiken, SC (USA). Savannah River Lab.
DOE Contract Number:
AC09-76SR00001
OSTI ID:
5908904
Report Number(s):
DP-1715; ON: DE86009573
Country of Publication:
United States
Language:
English