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Corrosion of superheaters and reheaters of pulverized-coal-fired boilers. II

Journal Article · · Trans. ASME; (United States)
DOI:https://doi.org/10.1115/1.3673237· OSTI ID:5847301

Temperature, complex sulfate composition, sulfide and carbide formation, and alloy composition were investigated for their effects on the rate of high-temperature fireside-corrosion of reheater and finishing superheater tubes in modern pulverized-coal-fired boilers. These effects were measured by firing alloys coated with synthetic deposit mixtures at various temperatures, and measuring corrosion loss, and deposit composition by chemical and x-ray diffraction methods. Complex Fe and/or Al alkali sulfate in the fireside ash deposits become molten through the temperature range of 1025-1300/sup 0/F. In the molten states these sulfates are most effective in corroding tube surfaces. Burning high S coals results in greater sulfate production and greater corrosion. The absolute amounts of Na and K in the original molten sulfate may be responsible for extensive metal loss. The metal tube are consumed. Because of the limited temperature range through which these sulfates remain molten, the recommended remedy is to protect the tubes with shields which operate at temperatures above that which molten sulfates are stable.

OSTI ID:
5847301
Journal Information:
Trans. ASME; (United States), Journal Name: Trans. ASME; (United States) Vol. 83:4; ISSN TASMA
Country of Publication:
United States
Language:
English