Evaluation of responses to IE Bulletin 82-02: degradation of threaded fasteners in reactor coolant pressure boundary of pressurized-water-reactor plants
IE Bulletin 82-02 was issued by the NRC on June 2, 1982, to notify licensees about incidents of severe degradation of threaded fasteners. The bulletin required appropriate action including submittal of information from pressurized water reactors having an operating license. Responses from 41 licensees included their recent experience with degradation of threaded fasteners in primary system components. Data from recent regular inspections of reactor coolant pressure boundary component connections of 6-in. size and larger are compiled for technical evaluation. Statistical analysis is used to determine significant factors related to frequency of leakage incidents in connections, occurrence of degradation of bolts and studs, and the need for bolt replacement. Factors examined include the age of the plant, types of components, use of lubricants and sealants, and differences between plants. The compiled data indicate that, on the average, 10% of the bolted connections show evidence of leaking during an 18-month period. Also, 80% of the connections that show evidence of leakage undergo some degradation of the bolting. Results of the analysis show a significant decrease in the occurrence of bolting degradation events as the age of the plant increases. The data also show that valves are less subject to bolting corrosion. A group of 5 of the 41 plants accounted for about one-half of the reported leakage and corrosion events. The common characteristic found for four of these five plants was the lubricant used. The use of nickel-graphite based lubricants appears to offer a significantly reduced incidence of leakage and corrosion, based on late corrections to the reported data. The data also permit the conclusion that the use of molybdenum-disulfide-based lubricants and graphite-based lubricants results in a significantly increased incidence of leakage and corrosion. Reporting of data on lubricants was of poor quality and detracted from the value of the bulletin responses.
- Research Organization:
- Nuclear Regulatory Commission, Washington, DC (USA). Div. of Emergency Preparedness and Engineering Response
- OSTI ID:
- 5797893
- Report Number(s):
- NUREG-1095; ON: TI85901547
- Country of Publication:
- United States
- Language:
- English
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FASTENERS
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LEAKS
DATA ANALYSIS
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CHEMICAL REACTIONS
NATIONAL ORGANIZATIONS
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WATER COOLED REACTORS
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220900* - Nuclear Reactor Technology- Reactor Safety
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