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Preparation of normally liquid hydrocarbons and a synthesis gas to make the same, from a normally gaseous hydrocarbon feed

Patent ·
OSTI ID:5768311

This patent describes a process for preparing from a normally gaseous hydrocarbon feed a synthesis gas comprising hydrogen and carbon oxides and suitable for the synthesis of normally liquid hydrocarbons therefrom. It includes preheating to a preheat temperature an inlet stream comprising a normally gaseous hydrocarbon feed, H{sub 2}O, oxygen and recycled carbon dioxide obtained as defined below, the preheat temperature being sufficiently high to initiate catalytic oxidation of the feed as defined below: introducing the preheated inlet stream into a first catalyst zone comprising a monolithic body having a plurality of gas flow passages extending therethrough and having a catalytically effective amount of palladium and platinum catalytic components dispersed therein, the amounts of feed, H{sub 2}O and oxygen introduced into the first catalyst zone being controlled to maintain in the inlet stream an H{sub 2}O to C ratio of from about 0.5 to 5 and an O{sub 2} to C ratio of from about 0.4 to 0.65; contacting the preheated inlet stream within the first catalyst zone with the palladium and platinum catalytic components to initiate and sustain therein catalytic oxidation of the feed to produce hydrogen and carbon oxides therefrom, the temperature of at least a portion of the monolithic body being at least about 250{degrees} F. (139{degrees} C.) greater than the ignition temperature of the inlet stream, and oxidizing in the first catalyst zone a quantity, less than all, of the feed, which quantity is sufficient to heat such first zone effluent to an elevated temperature high enough to catalytically steam reform, within a second catalyst zone defined below, the hydrocarbons in such first zone effluent without supplying external heat thereto.

Assignee:
Engelhard Corp., Iselin, NJ (United States)
Patent Number(s):
A; US 5023276
Application Number:
PPN: US 7-300197
OSTI ID:
5768311
Country of Publication:
United States
Language:
English