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Combustion of coal-methanol-water mixtures in a 700-hp watertube boiler

Conference ·
OSTI ID:5755819
The use of coal-methanol-water (CMW) mixtures as substitute fuels has been evaluated in the Pittsburgh Energy Technology Center's 700-hp watertube boiler designed for oil firing. Tests were conducted with mixtures prepared with a high volatile A bituminous coal and a high volatile C bituminous coal to determine the minimum level of methanol required in the fuel mixture to maintain a stable flame without preheated combustion air. Tests were also carried out using preheat temperatures typical of utility boiler conditions. With CMW mixtures containing 60% hvAb coal, the minimum level of methanol required without using preheated combustion air was determined to be about 16%. The carbon conversion and boiler efficiencies at full load for mixtures containing 0% to 39% methanol were in the ranges of 92% to 98% and 72% to 81%, respectively, when the combustion air temperature varied from ambient temperature to 500/sup 0/F. With CMW mixtures containing hvCb coal, no more than 51% coal could be added because of the formation of high viscosity mixtures, resulting in high fuel-pump pressures and nozzle-plugging problems. A series of combustion tests with mixtures containing 51% coal showed that mixtures containing 23% or less methanol required preheating of the combustion air to be fired successfully. For mixtures containing 12% to 45% methanol, the carbon conversion efficiencies at full load were all greater than or equal to99.4%, and the boiler efficiencies were in the range of 76% to 81% when the combustion air temperature was varied from ambient temperature to 500/sup 0/F. 2 refs., 7 figs., 7 tabs.
Research Organization:
USDOE Pittsburgh Energy Technology Center, PA
OSTI ID:
5755819
Report Number(s):
CONF-840637-2; ON: DE85013454
Country of Publication:
United States
Language:
English