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U.S. Department of Energy
Office of Scientific and Technical Information

Mechanisms of fouling, slagging, and corrosion by pulverized-coal combustion. Quarterly technical progress report No. 7, April 1-July 1, 1983

Technical Report ·
OSTI ID:5746740
Control techniques to reduce particulate fouling of heat exchanger tubes were employed. The first control experiment used one part SiO/sub 2/ (10 micron diameter average) mixed in with 10 parts Glass 4.4. Preliminary analysis indicates some reduction of fouling deposits especially on the lower temperature tubes. It is believed that the mechanism whereby the rate of fouling may be reduced is due to agglomeration and partial fusing of angular refractory SiO/sub 2/ particles with glass spheres to form irregular composites that are less susceptible to softening/reactions which generally lead to fouling. This phenomenon will be investigated in greater detail. Microstructural analysis of fouling by pure SiO/sub 2/ revealed morphological features in the Croloy and SA 210 tubes that confirmed the previously suggested fact that fouling can be enhanced by corrosion processes. The resulting microstructure showed SiO/sub 2/ firmly embedded in the iron oxide scale. In the case of Fe/sub 2/O/sub 3/ as the fouling medium, target temperature was found to be the single most significant factor in fouling. Examination of glass deposits on Hastelloy X from two experiments in which the target temperature was at 2000/sup 0/F and 1600/sup 0/F showed the formation of a fully slagged glass layer at the higher temperature while the glass deposits on the cooler tube were individual spheres. This is further evidence of the critical significance of temperature.
Research Organization:
Solar Turbines, Inc., San Diego, CA (USA)
DOE Contract Number:
AC22-81PC40272
OSTI ID:
5746740
Report Number(s):
DOE/PC/40272-T4; ON: DE83018195
Country of Publication:
United States
Language:
English