New industrial heat pump applications to fructose production
An energy cost reduction study of the American Fructose Decatur,Inc. High Fructose Corn Syrup process has been completed. The objective was to find cost effective energy cost reduction projects and to develop a coherent strategy for realizing the savings. There are many possible options for reducing energy cost. To facilitate a fair comparison of the options, Pinch Technology was used to identify appropriate heat recovery, heat pumping and cogeneration options. Of particular interest were the opportunities for utilizing heat pumps, for energy cost reduction or other profit increasing uses. Therefore, where a heat pumping scheme was identified, its merits relative to other potential projects was carefully evaluated to ensure that the heat pump was technically and economically sound. It is felt that the results obtained in this study are applicable to other wet corn milling sites which include a refinery section, due to the similarity of processes throughout the industry. This study and others indicate that reductions in thermal energy consumption of 15--25% can be expected through increased heat recovery. Also, the use of MVR and thermocompression evaporators is appropriate and additional economically viable opportunities exist for using industrial heat pumps to increase even further the level of energy cost reduction achievable. 17 figs., 4 tabs.
- Research Organization:
- Linnhoff March, Inc., Leesburg, VA (United States)
- Sponsoring Organization:
- USDOE; USDOE, Washington, DC (United States)
- DOE Contract Number:
- FC07-88ID12790
- OSTI ID:
- 5697718
- Report Number(s):
- DOE/ID/12790-2; ON: DE91013559
- Country of Publication:
- United States
- Language:
- English
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Related Subjects
FRUCTOSE
PRODUCTION
HEAT PUMPS
COST BENEFIT ANALYSIS
COGENERATION
ENERGY CONSERVATION
ENERGY EFFICIENCY
HEAT RECOVERY
MODIFICATIONS
PROGRESS REPORT
SLURRIES
STARCH
CARBOHYDRATES
DEUS
DISPERSIONS
DOCUMENT TYPES
EFFICIENCY
ENERGY RECOVERY
ENERGY SYSTEMS
HEXOSES
KETONES
MIXTURES
MONOSACCHARIDES
ORGANIC COMPOUNDS
POLYSACCHARIDES
POWER GENERATION
REAGENTS
RECOVERY
SACCHARIDES
STEAM GENERATION
SUSPENSIONS
320303* - Energy Conservation
Consumption
& Utilization- Industrial & Agricultural Processes- Equipment & Processes
320304 - Energy Conservation
Consumption
& Utilization- Industrial & Agricultural Processes- Waste Heat Recovery & Utilization