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Correlation of acoustic emission generated during uniform biaxial loading to microstructural sources in 7075-T651 aluminum and 21Cr-6Ni-9Mn stainless steel. Final report

Technical Report ·
DOI:https://doi.org/10.2172/5683011· OSTI ID:5683011
This paper reports on the effect on acoustic emission (AE) of uniform biaxial loading of a thin-walled tube designed by Hamstad, Patterson and Mukherjee. The AE generated during biaxial loading of 7075-T651 aluminum and 21Cr-6Ni-9Mn stainless steel had several anomalous features relative to tensile generated AE. The biaxial AE data was of a much higher level and peaked at a lower strain than the uniaxial AE response. A particle cracking model was proposed in which inclusions with the largest projected surface area perpendicular to the principal axis of applied loading will crack before smaller inclusions, and the resulting energy released per AE will be proportional to the crack surface area. The inclusion contents were studied with respect to size, shape, density, hardness, and fracture/decohesion behavior. The inclusions in both 7075-T651 and 21-6-9 display the preferred cracking orientation predicted in the Hamstad, et al. model and are shown to be associated with the generated AE. However, other factors appear to contribute to the total AE responses. There is evidence that for 7075-T651 subjected to biaxial loading, a grain boundary-related mechanism becomes a significant source of AE in the latter stages of strain hardening. Also, for both materials, the complex applied load during biaxial loading appears to amplify the level of AE.
Research Organization:
Lawrence Livermore National Lab., CA (USA); California Univ., Davis (USA). Dept. of Mechanical Engineering
DOE Contract Number:
W-7405-ENG-48
OSTI ID:
5683011
Report Number(s):
UCRL-15421; ON: DE82006783
Country of Publication:
United States
Language:
English