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Economic evaluation of GCC power plants based on the STEAG combined-cycle design and comparison with a US combined-cycle-based system. Final report

Technical Report ·
DOI:https://doi.org/10.2172/5653611· OSTI ID:5653611
The results of preliminary process design and economic screening studies of four integrated gasification-combined-cycle (GCC) power plant systems are presented. Three of these GCC systems were based on the pressurized boiler combined-cycle design developed and demonstrated by STEAG in West Germany. As a basis for comparison, the fourth GCC system utilized a typical US combined-cycle configuration as designed by United Technologies Corporation. All of the combined-cycle designs presented used commercially available components, including the gas turbines. The gasification processes used in the three STEAG-based GCC systems included the air-blown Lurgi dry ash process, the oxygen-blown Texaco entrained-bed process, and the air-blown Texaco entrained-bed process. The US combined-cycle-based GCC system also utilized the oxygen-blown Texaco process. All evaluations were based on complete ''grass roots'' facilities sized to conform to a baseload power plant of approximately 1000 MW capacity. The US combined-cycle-based GCC system yielded both the highest overall thermal efficiency (34.8%) and the lowest first-year busbar cost (38.9 mills/kWh). It was concluded that the three specific STEAG-based GCC systems provide no incentive for their development and use by the US electric power industry. Of these three STEAG-based systems, the design which employed the oxygen-blown Texaco gasification process showed the most potential for improvement. It was also concluded that both the results and the suggested improvements in the STEAG-based designs provide no evidence to suggest that the STEAG combined cycle is superior to the US combined cycle in a GCC system application.
Research Organization:
Fluor Engineers and Constructors, Inc., Irvine, CA (USA)
OSTI ID:
5653611
Report Number(s):
EPRI-AF-1288
Country of Publication:
United States
Language:
English