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U.S. Department of Energy
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Microwave processing of ceramic oxide filaments. Annual report, FY1997

Technical Report ·
DOI:https://doi.org/10.2172/562536· OSTI ID:562536
The objective of the microwave filament processing project is to develop microwave techniques to manufacture continuous ceramic oxide filaments. Microwave processing uses the volumetric absorption of microwave power in oxide filament tows to drive off process solvents, to burn out organic binders, and to sinter the dried fibers to produce flexible, high-strength ceramic filaments. The technical goal is to advance filament processing technology by microwave heating more rapidly with less energy and at a lower cost than conventional processing, but with the same quality as conventional processing. The manufacturing goal is to collaborate with the 3M Company, a US manufacturer of ceramic oxide filaments, to evaluate the technology using a prototype filament system and to transfer the microwave technology to the 3M Company. Continuous ceramic filaments are a principal component in many advanced high temperature materials like continuous fiber ceramic composites (CFCC) and woven ceramic textiles. The use of continuous ceramic filaments in CFCC radiant burners, gas turbines, waste incineration, and hot gas filters in U.S. industry and power generation is estimated to save at least 2.16 quad/yr by year 2010 with energy cost savings of at least $8.1 billion. By year 2010, continuous ceramic filaments and CFCC`s have the potential to abate pollution emissions by 917,000 tons annually of nitrous oxide and 118 million tons annually of carbon dioxide (DOE Report OR-2002, February, 1994).
Research Organization:
Los Alamos National Lab., NM (United States)
Sponsoring Organization:
USDOE Assistant Secretary for Energy Efficiency and Renewable Energy, Washington, DC (United States)
DOE Contract Number:
W-7405-ENG-36
OSTI ID:
562536
Report Number(s):
LA-UR--97-3224; ON: DE98001591
Country of Publication:
United States
Language:
English

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