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Fuel oil reburning application for NO/sub x/ control to firetube package boilers

Conference ·
OSTI ID:5599072
Two pilot-scale (0.73 MW or 2.5 x 10/sup 6/ Btu/hr) firetube package boilers were retrofitted for fuel oil reburning application for NO/sub x/ emission control. When firing distillate fuel oil (0.01 percent nitrogen content), an overall NO/sub x/ reduction of 46 percent from an uncontrolled emission of 125 ppm (dry, at zero percent U/sub 2/) was realized by diverting 20 percent of the total boiler load to a second stage burner; a 51 percent NO/sub x/ reduction from 265 ppm was achieved in a distillate/residual fuel oil mixture (0.14 percent nitrogen content) reburning application. Nitrogen-free fuel oil reburning was found to be slightly more effective at reducing NO/sub x/ than was natural gas reburning, though longer fuel-rich zone residence times were required to allow for evaporation and mixing of the fuel oil droplets. Key parameters investigated which impact the reburning process were: primary flame NO/sub x/, reburn zone stoichiometry, and reburn zone residence time. Reburning applied to firetube package boilers requires minimal facility modification. Reburning can be coupled with other NO/sub x/ control techniques (e.g., distributed air low NO/sub x/ burners) to achieve NO/sub x/ emissions of less than 100 ppm. However, for very low primary flame NO/sub x/ conditions (i.e., less than 200 ppm), reburning fuel nitrogen content is a limiting factor, and reburning with a low nitrogen content fuel, such as natural gas or nitrogen-free distillate oil, may be necessary to achieve 50 percent NO/sub x/ reduction.
OSTI ID:
5599072
Report Number(s):
CONF-851005-
Country of Publication:
United States
Language:
English

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