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Description of a pilot plant to produce a pelleted form from simulated ICPP high-level calcined wastes

Technical Report ·
DOI:https://doi.org/10.2172/5597113· OSTI ID:5597113
The pilot plant uses techniques learned in the laboratory to combine calcine with solid and liquid binders to form hard, leach-resistant pellets. The pilot plant is designed to process up to 25 kg/h of calcine and will provide information necessary to verify the operational feasibility of pelletizing calcined waste. Also, information for the design of a possible full-scale pelletizing plant will be obtained. All components of the pelletizing operations are described. The solids feed system consists of two loss-in-weight feeders: one for calcine and one for solid binders. Intimate mixing of the solids is accomplished in a screw mixer-feeder. A metering pump is used to pump liquid binders to the pelletizer through a spray nozzle. A 12.7 mm mesh, vibro screen separator removes oversize pellets, leaving the pelletizer. A 0-6 kW microwave-heated dryer operating at 150 to 200/sup 0/C removes moisture from the pellets in about 15 minutes. To impart leach resistance, the pellets are heat treated at 800 to 900/sup 0/C for 1 to 2 hrs in a kiln. Pellets move down through a set of 6 to 8 stacked, rotating trays inside the kiln. Pellets are collected from the heat treater and tested for strength and leach resistance. An off-gas system cools and removes dust present in the off-gas from the pilot plant. 20 figures.
Research Organization:
Exxon Nuclear Idaho Co., Inc., Idaho Falls (USA)
DOE Contract Number:
AC07-79ID01675
OSTI ID:
5597113
Report Number(s):
ENICO-1032
Country of Publication:
United States
Language:
English