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Performance of a spray dryer/ESP flue gas cleanup system during testing at the Pittsburgh Energy Technology Center

Conference ·
OSTI ID:5579034
Wheelabrator Air Pollution Control and the United States Department of Energy jointly sponsored a project to evaluate the potential for the application of spray dryer flue gas desulfurization (FGD) systems to existing coal-fired boilers equipped with electrostatic precipitators for particulate emissions control. The objectives of this project were to characterize the performance of a spray dryer FGD system using flue gas from the combustion of different types of coal, and to study the effectiveness of an electrostatic precipitator (ESP) in controlling particulate emissions from this system. Three different coals (low-, medium-, and high-sulfur coal) were burned in a 500 lb/h pulverized-coal combustion test facility at the Pittsburg Energy Technology Center. Sulfur dioxide was removed from the flue gas by injection of a lime slurry in a spray dryer. Particulate emissions were controlled using a mobile electrostatic precipitator. For each fuel, a three-part test program was conducted. This test program consisted of: (1) base-line ESP performance tests without spray dryer operation to determine requirements for fly ash collection; (2) parametric tests defining sulfur dioxide removal efficiency and ESP collection efficiency at various spray dryer operating conditions; and (3) sorbent recycle tests in which the particulate collected by the ESP was recycled by injection into the spray dryer with the fresh sorbent to improve reagent utilization. Test results show that sulfur dioxide removal efficiencies of 90% can be achieved for each of the three coals tested using the combined spray dryer and electrostatic precipitator system for emissions control. Performance criteria for the electrostatic precipitator were met during all phases of testing. 21 refs., 4 figs., 3 tabs.
Research Organization:
USDOE Pittsburgh Energy Technology Center, PA; Wheelabrator-Frye, Inc., Pittsburgh, PA (USA). Air Pollution Control Div.
OSTI ID:
5579034
Report Number(s):
CONF-850630-1; ON: DE85013474
Country of Publication:
United States
Language:
English