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High-pressure three-phase fluidization: Hydrodynamics and heat transfer

Journal Article · · AIChE Journal
; ;  [1]
  1. Ohio State Univ., Columbus, OH (United States). Dept. of Chemical Engineering
High-pressure operations are common in industrial applications of gas-liquid-solid fluidized-bed reactors for resid hydrotreating, Fischer-Tropsch synthesis, coal methanation, methanol synthesis, polymerization, and other reactions. The phase holdups and the heat-transfer behavior were studied experimentally in three-phase fluidized beds over a pressure range of 0.1--15.6 MPa. Bubble characteristics in the bed are examined by direct flow visualization. Pressure effects on the bubble coalescence and breakup are analyzed mechanistically. The study indicates that the pressure affects the hydrodynamics and heat-transfer properties of a three-phase fluidized bed significantly. The average bubble size decreases and the bubble-size distribution becomes narrower with an increase in pressure. The bubble-size reduction leads to an increase in the transition gas velocity from the dispersed bubble regime to the coalesced bubble regime, an increase in the gas holdup, and a decrease in the liquid and solids holdups. The pressure effect is insignificant above 6 MPa. The heat-transfer coefficient between an immersed surface and the bed increases to a maximum at pressure 6--8 MPa and then decreases with an increase in pressure at a given gas and liquid flow rate. This variation is attributed to the pressure effects on phase holdups and physical properties of the gas and liquid phases. A mechanistic analysis revealed that the major heat-transfer resistance in high-pressure three-phase fluidized beds resides in a liquid film surrounding the heat-0transfer surface. An empirical correlation is proposed to predict the heat-transfer coefficient under high-pressure conditions.
Sponsoring Organization:
National Science Foundation, Washington, DC (United States)
OSTI ID:
556734
Journal Information:
AIChE Journal, Journal Name: AIChE Journal Journal Issue: 10 Vol. 43; ISSN 0001-1541; ISSN AICEAC
Country of Publication:
United States
Language:
English