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U.S. Department of Energy
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Conceptual design of a flywheel energy storage system. Final report

Technical Report ·
OSTI ID:5566040
A conceptual design of a flywheel energy storage system suitable for on-site interfacing with residential photovoltaic (PV) energy sources is developed. The basic design objective provides a generous margin of safety and above-average reliability and efficiency at the lowest practical cost. The basic design concept and the general approach to the conceptual design of the energy-storage system are described. The basic concept to interface with PV energy sources utilizes a constant voltage motor/generator directly coupled to a flywheel rotor. The voltage level of the motor is maintained at the optimum operating voltage of the array of PV cells and permits peak-power tracking. Power is withdrawn from the flywheel-driven generator when the voltage output of the array drops below its optimum value, and power is delivered to the flywheel via the generator (then operating as a motor) when the voltage rises above the optimum value. A variety of motor types and flywheel-rotor types has been studied to arrive at a conceptual design to meet the program objectives. A fiber-composite rotor driving a separately-excited motor satisfies the basic requirements. To obtain acceptable efficiency and low run-down losses, the flywheel operates in a vacuum and has a combination of magnetic-thrust support and ball bearings to reduce bearing friction in an economical fashion. The need for rotary vacuum seal is eliminated by the use of a hermetically-sealed magnetic power coupling. Cost of the system has been determined for production models to be produced in annual quantities up to one-hundred thousand for both 10-kWh and 50-kWh capacities, and also for a 10 kWh one-of-a-kind demonstration model.
Research Organization:
Brobeck (William M.) and Associates, Berkeley, CA (USA)
DOE Contract Number:
EY-76-C-04-0789
OSTI ID:
5566040
Report Number(s):
SAND-79-7088
Country of Publication:
United States
Language:
English