skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Using the Laser Engineered Net Shaping (LENS{trademark}) process to produce complex components from a CAD solid model

Technical Report ·
DOI:https://doi.org/10.2172/554822· OSTI ID:554822
 [1];  [2]; ; ;  [3]
  1. Sandia National Labs., Livermore, CA (United States). Materials Reliability Dept.
  2. Optomec Design Co., Albuquerque, NM (United States)
  3. Sandia National Labs., Albuquerque, NM (United States). Materials Reliability Dept.

The Laser Engineered Net Shaping (LENS{trademark}) process, currently under development, has demonstrated the capability to produce near-net shape, fully dense metallic parts with reasonably complex geometrical features directly from a Computer-Aided Design (CAD) solid model. Using a highly localized laser beam, metal powders are used to produce very fine grain high strength structures. Results to date show that excellent mechanical properties can be achieved in alloys such as 316 stainless steel and Inconel 625. Significant increases in yield strength have been achieved with no loss in ductility. The current approach lends itself to produce components with a dimensional accuracy of {+-} 0.002 inches in the deposition plane and {+-} 0.015 inches in the growth direction. These results suggest that the LENS{trademark} process will provide a viable means for direct fabrication of metallic hardware.

Research Organization:
Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
Sponsoring Organization:
USDOE Office of Energy Research, Washington, DC (United States)
DOE Contract Number:
AC04-94AL85000
OSTI ID:
554822
Report Number(s):
SAND-97-8546; ON: DE97054401; TRN: AHC29801%%85
Resource Relation:
Other Information: PBD: Aug 1997
Country of Publication:
United States
Language:
English