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Characterization and performance evaluation of fly ash-derived heavy-medium material. Final report

Technical Report ·
OSTI ID:5543108
This project was divided into two tasks: Task A, in which fly ash-derived heavy-medium materials were characterized and Task B, in which the performance of such material in a heavy-medium cyclone was evaluated. In Task A, suspensions of several heavy-media materials, both fly ash-derived (FAM) and commercial, were evaluated in a test loop to determine physical and chemical characteristics, media stabilities and rheologies, particle durability, abrasion of equipment materials, and flow circuit power requirements. The FAM was found to have a lower density and a higher magnetics content than the commercial magnetite. Neither material experienced significant attrition during 300-hour test runs. The FAM suspensions resulted in a lower or equal abrasion rate on the various equipment materials tested. For those materials tested, the order of resistance to abrasion was (from high to low): stainless steel, aluminum, brass, and black iron. In Task B, the performance characteristics of a heavy-medium cyclone using a commercial magnetite and two FAMs were evaluated to compare separation efficiencies. In general, at a specific gravity of separation of about 1.325, the commercial magnetite yielded the sharpest separation (Ep of 0.021), with the coarse fly ash-derived material (FA1) providing the next best (Ep 0.036), and the fine FAM (FA2) resulting in the poorest (Ep 0.050). 15 references, 29 figures, 15 tables.
Research Organization:
Ames Lab., IA (USA)
DOE Contract Number:
W-7405-ENG-82
OSTI ID:
5543108
Report Number(s):
IS-4839; ON: DE84001858
Country of Publication:
United States
Language:
English