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Tribological Behavior of Silver Films Prepared on Ceramic Surfaces by Ion-Beam-Assisted Deposition

Conference ·
OSTI ID:5481119
 [1];  [1];  [1];  [1];  [2];  [1]
  1. Argonne National Laboratory (ANL), Argonne, IL (United States)
  2. Argonne National Laboratory (ANL), Argonne, IL (United States); Inland Steel Company, East Chicago, IN (United States)

This study was undertaken to achieve low friction and low wear on ceramic materials by using adherent silver films prepared by ion-beam-assisted deposition (IBAD). In this deposition technique, low-energy ions are used to bombard the substrates and films before and during deposition to achieve better film-to-substrate adhesion, which is essential for improved tribological behavior. Cross-sectional transmission electron microscopy (XTEM) was used to investigate the grain morphology and the nucleation and growth characteristics of IBAD-silver films at film-substrate interfaces. A ball-on-disk tribometer was used to evaluate the friction and wear properties of the silver-coated ceramics. The XTEM studies indicated that the films exhibited an equiaxed grain structure with grain sizes ranging from 5 to 10 nm. Gaps and/or discontinuity were not detected at the interfaces, indicating that the silver films bond intimately to the alumina substrates. Tribological test results indicated that the wear of disks coated with IBAD-silver was unmeasurably low; wear of alumina balls was by factors of 10 to 50 lower than the wear of balls sliding against uncoated disks. The friction coefficient was one-half to one-third that of sliding pairs without IBAD-silver films.

Research Organization:
Argonne National Laboratory (ANL), Argonne, IL (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Materials & Manufacturing Technologies Office (AMMTO)
DOE Contract Number:
W-31109-ENG-38
OSTI ID:
5481119
Report Number(s):
ANL/CP-72519; CONF-9109243--1; ON: DE91017306
Country of Publication:
United States
Language:
English