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Research toward new alloys for generator retaining rings

Conference ·
OSTI ID:5404520

The research reported here was undertaken to develop an alloy suitable for use in the retaining rings of two-pole electrical generators that would have three key properties: a yield strength of 200 ksi or greater with good residual toughness; resistance to hydrogen embrittlement and stress-corrosion cracking; and processability through heat treatment after hot forming, to avoid the necessity of cold forming of the ring. The principal alloy developed during the course of this work was an iron-based superalloy, designated EPRI-T, which has nominal composition Fe-34.5Ni-5Cr-3Ti-3Ta-0.5A1-1.0Mo-0.3V-0.01B. The alloy is an iron-based superalloy which is strengthened through the formation of cubic ..gamma..' precipitates of composition Ni/sub 3/(Ti,Ta,Al). When given appropriate aging treatment from the as-forged condition the alloy achieves yield strength in excess of 200 ksi with good residual toughness and promising resistance to cracking in gaseous hydrogen and salt water. The composition and processing of the alloy are the result of sequential metallurgical development, the steps of which are described. The alloy was chosen from a class of iron-based superalloys to achieve high strength in thick sections while maintaining reasonable costs, melting practice, and hot formability. The nickel content of the alloy was adjusted to insure that the alloy would be paramagnetic austenite after aging reaction to form the Ni/sub 3/X strengthening precipitates. Tantalum was included among the ..gamma..'-forming elements to increase the lattice mismatch of the precipitate and improve alloy strength. Chromium was added to the composition to stabilize the austenite phase and eliminate stress-corrosion cracking susceptibility due to martensitic transformation of the austenite. The Mo-V-B group was included to inhibit intergranular precipitation of the equilibrium eta phase and hence suppress a tendency toward intergranular fracture in the alloy.

Research Organization:
Lawrence Berkeley Lab., CA (USA); California Univ., Berkeley (USA)
DOE Contract Number:
W-7405-ENG-48
OSTI ID:
5404520
Report Number(s):
LBL-13467; CONF-820102-2; ON: DE82011146
Country of Publication:
United States
Language:
English