Development of an advanced continuous mild gasification process for the production of coproducts
This document describes the results of Task 4 under which a 50 pound/hour char-to-carbon (CTC) process research unit (PRU) was designed in the second half of 1989, with construction completed in June 1990. The CTC PRU at Golden was operated for nearly one year during which 35 runs were completed for a total of nearly 800 hours of operation. Char methanation and carbon production reactor development activities are detailed in this report, as well as the results of integrated runs of the CTC process. Evaluation of the process and the carbon product produced is also included. It was concluded that carbon could be produced from mild gasification char utilizing the CTC process. Char methanation and membrane separation steps performed reasonably well and can scaled up with confidence. However, the novel directly heated reactor system for methane cracking did not work satisfactorily due to materials of construction and heat transfer problems, which adversely affected the quantity and quality of the carbon product. Alternative reactor designs are recommended.
- Research Organization:
- Western Research Inst., Laramie, WY (United States); AMAX Research and Development Center, Golden, CO (United States)
- Sponsoring Organization:
- USDOE; USDOE, Washington, DC (United States)
- DOE Contract Number:
- AC21-87MC24268
- OSTI ID:
- 5359651
- Report Number(s):
- DOE/MC/24268-3076; ON: DE92001262
- Country of Publication:
- United States
- Language:
- English
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CARBON
PRODUCTION
CHARS
METHANATION
METHANE
CRACKING
COAL GASIFICATION
HEAT TRANSFER
MEMBRANES
SEPARATION PROCESSES
ALKANES
CHEMICAL REACTIONS
DECOMPOSITION
ELEMENTS
ENERGY TRANSFER
GASIFICATION
HYDROCARBONS
NONMETALS
ORGANIC COMPOUNDS
PYROLYSIS
PYROLYSIS PRODUCTS
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