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Heavy weight rock bits increase penetration rates in hard rock

Journal Article · · Oil and Gas Journal; (United States)
OSTI ID:5357314
This paper reports on faster penetration rates and lower costs per foot which result from the use of bits designed specifically for drilling with high weight-on-bit (WOB) in the hard rock formations of the Permian basin. The dolomite and limestone formations indigenous to this area are more responsive to increased WOB rather than higher rotary speeds (rpm). Historically, the heavier weights required to drill these hard formations severely limited the life expectancy of rolling cone bits. The development of a heavy weight International Association of Drilling Contractors (IADC) Class 547Y rock bit has been considered successful because of its reliable and economical application at a higher average WOB than other similar class rock bits. The recently introduced design has proven its ability to accommodate the increased loads required to overcome the relatively high compressive strengths of the hard rocks in the West Texas/southeastern New Mexico area. Furthermore, the new bit can maintain and often increase rates of penetration (ROP) over longer sections of hole. This results in lower cost per foot for drilling in this area. A program was initiated to develop a tungsten carbide insert (TCI) bit that could accommodate weights exceeding 60,000 lb (267 kN) while drilling up to 50% faster than standard rolling cone bits in hard rock applications. To increase bit longevity, the design program focus was three-fold: an increased cutting structure durability, an effective high load/low rpm bearing, and a strengthened bit body.
OSTI ID:
5357314
Journal Information:
Oil and Gas Journal; (United States), Journal Name: Oil and Gas Journal; (United States) Vol. 90:20; ISSN 0030-1388; ISSN OIGJA
Country of Publication:
United States
Language:
English