Crack initiation in an aluminide coated single crystal during thermomechanical fatigue

Conference · Tue Dec 31 04:00:00 EST 1996

OSTI ID:531470

Martinez-Esnaola, J M; Arana, M; Martin-Meizoso, A ^[1]; Bressers, J; Timm, J ^[2]; Bennett, A ^[3]; Affeldt, E E ^[4]

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1. Centro de Estudios e Investigaciones Tecnicas de Guipuzcoa, San Sebastian (Spain)
2. Joint Research Centre, Petten (Netherlands). Inst. for Advanced Materials
3. Rolls-Royce plc, Derby (United Kingdom)
4. Motoren- und Turbinen-Union, Muenchen (Germany)

Two different modes of coating crack initiation are observed in an aluminide coated single crystal nickel base alloy upon thermomechanical fatigue loading with a cycle where the lag of the strain cycle behind the temperature cycle was 135{degree}. Minimum and maximum cycle temperatures were 300 C and 1,050 C, respectively. At applied mechanical strain ranges in excess of 0.8% the coating fails in a brittle manner, initiating a network of nearly equidistant parallel cracks. As opposed to this line initiation mode, a point initiation mode of multiple thumbnail crack origins is found for low strain ranges. Uncoated test specimens fail by point initiation at all strain ranges. The line initiation behavior can be rationalized using a fracture mechanics approach based on energy release rate concepts to estimate the strain (or stress) to first coating crack and to predict the coating crack density during the test. This model highlights the effects of various parameters, such as coating thickness and temperature, on the failure mode. The influence of the ductile-brittle transition temperature and the stress-temperature coupling on the failure mode of the coating is discussed and the model predictions are compared with the experimental observations.

• OSTI ID: 531470
• Report Number(s): CONF-941159--; ISBN 0-8031-2001-X
• Country of Publication: United States
• Language: English

Related Subjects

36 MATERIALS SCIENCE
ALUMINIUM ALLOYS
COATINGS
CRACK PROPAGATION
DUCTILE-BRITTLE TRANSITIONS
FATIGUE
NICKEL BASE ALLOYS