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U.S. Department of Energy
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Coal liquefaction with preasphaltene recycle

Patent ·
OSTI ID:5252909
A process is described for solvent refining coal to yield an asphaltene-rich product stream by forming a slurry of finely divided coal and a process solvent therefor, which process comprises the steps of: (1) contacting the slurry with a hydrogen-rich gas; (2) heating the slurry in the presence of the hydrogen-rich gas. (3) permitting the heated slurry to react and to dissolve at least some of the coal. (4) adding fresh hydrogen as required to form a liquefied coal slurry; (5) passing the liquefied coal slurry to a separator in which a vapor product stream and a condensed product stream are separated; (6) passing the condensed product stream to a vacuum distillation still; (7) removing from the vacuum distillation still a residual bottoms product, wherein the residual bottoms product from the still is mixed with a suitable extractions solvent and is passed to supercritical extraction system to separate an asphaltene-rich stream comprised of pentane solubles and benzene solubles from a preasphaltene-rich stream which includes solids residue material, the preasphaltene-rich stream comprised of benzene insolubles, pyridine solubles, pyridine insolubles and ash; (8) recycling at least a portion of the preasphaltene-rich stream together with the solid residue material as process solvent, with less than 10 percent of the process solvent comprising asphaltenes; (9) withdrawing the asphaltene-rich stream and passing the asphaltene-rich stream to a solvent recovery system to yield an asphaltene-rich product stream and an extraction solvent stream.
Assignee:
International Coal Refining, Allentown, PA
Patent Number(s):
US 4609455
OSTI ID:
5252909
Country of Publication:
United States
Language:
English