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High temperature corrosion of iron in sulfur containing atmospheres

Journal Article · · Proc. - Electrochem. Soc.; (United States)
OSTI ID:5219140

The simultaneous oxidation-sulfidation of pure iron in CO/sub 2/-10%SO/sub 2/ atmospheres has been studied at 871/sup 0/C. Although thermodynamic calculations predict the formation of an oxide layer, complex product layers of oxide and sulfide porous structures are observed. The sulfide within the scale is formed due to depletion of oxygen adjacent to the scale/gas interface, shifting the thermodynamic equilibrium to a sulfide stable region. The scale consists of three layers. The outer layer is a magnetite matrix, containing sulfide-rich streaks and protrusions. The inner layer is a mixture of wustite and sulfide. At the scale/metal interface, there is a layer of large grains formed by inward diffusion of anions. The protrusions on the scale are thought to be developed by the fast transport of iron ions through the sulfide-rich streaks. The wrinkles which spread all over the scale surface are due to grain boundary diffusion. Unbalanced diffusion is proposed to account for the formation of the porous structure.

Research Organization:
Lawrence Berkeley Laboratory and Department of Materials Science and Mineral Engineering, University of California, Berkeley, CA
DOE Contract Number:
W-7405-ENG-48
OSTI ID:
5219140
Journal Information:
Proc. - Electrochem. Soc.; (United States), Journal Name: Proc. - Electrochem. Soc.; (United States) Vol. 83-5; ISSN PESOD
Country of Publication:
United States
Language:
English