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Title: Experimental determination of solids friction factors and minimum volumetric requirements in foam and mist drilling and well-cleanout operations. Final report

Technical Report ·
OSTI ID:5059796

In order to accurately predict minimum air and liquid volumetric requirements for foam drilling operations, the frictional losses due to the solid phase and the settling velocities of such solids must be taken into account. To adequately account for pressure drop across the bits, a new equation which takes the compressibility of foam into consideration is required. Thus, the objectives of this study are: (a) to present a semi-empirical model for predicting frictional losses due to the solid phase in solids-foam slurry flow, (b) to develop a theoretical model for predicting pressure drops across bits for foam, and (c) to utilize these models to predict minimum volumetric requirements for foam drilling operations, taking into consideration the settling velocities of drilled particles. A theoretical model for predicting pressure drop across bit nozzles for foam and mist flows is proposed. It accounts for the compressibility of foams but assumes negligible pressure losses due to friction and changes in elevation. Semi-empirical correlations for predicting friction factor due to solids and suspension are presented for sandstone and limestone particles. A realistic model has been developed for predicting minimum volumetric requirements for foam and mist drilling operations. It accounts for frictional losses due to the solid phase, pressure drop across nozzles and particle settling velocities. The technique offers a high degree of flexibility in the selection of wellhead injection pressures and volumetric requirements. Actual field application of this work can be accomplished by two different methods depending on compressor specifications. These are the variable back pressure and constant back pressure schedules. They are primarily graphical.

Research Organization:
Tulsa Univ., OK (USA)
DOE Contract Number:
AC19-79BC10079
OSTI ID:
5059796
Report Number(s):
DOE/BC/10079-48; ON: DE82020945
Resource Relation:
Other Information: Portions of document are illegible
Country of Publication:
United States
Language:
English