Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Polysil shows promise. [Made by combining silica or ground rock (90%), an organic binder, and reinforcing fibers (10%)]

Journal Article · · EPRI J.; (United States)
OSTI ID:5011586
A new synthetic, Polysil, promises to be half as costly to produce and even more suitable than porcelain as an outdoor insulating material for electric power equipment. Developed by the Electric Power Research Institute (EPRI), the polymer-silica compound has twice as much dielectric strength and half as much dielectric constant as porcelain. It also has design flexibility and is more resistant to impact. As a derivative of polymer concrete with six to eight times the strength of concrete, it has been successfully used for erosion control around dams and power plants. Production is simple and can be decentralized. Metal inserts can be cast into the insulators rather than attaching separate end caps to lower costs and reduce contamination. Field testing on Polysil will continue for several years to test application for disconnect switches in residential areas; to use as a structural form in substations and eliminate insulators; to encase underground transmission conductors; and for circuit breakers and tower footings. Utilities will be looking for confirmation of polysil's durability and performance before making an extensive commitment.
OSTI ID:
5011586
Journal Information:
EPRI J.; (United States), Journal Name: EPRI J.; (United States) Vol. 3:3; ISSN EPRJD
Country of Publication:
United States
Language:
English