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Coal liquefaction process with controlled recycle of ethyl acetate-insolubles

Patent ·
OSTI ID:5000169
A process for increasing the conversion of coal to ethyl acetate-soluble products comprising: (a) heating a slurry comprising a solvent and particulate coal in a dissolution zone to produce a first effluent slurry comprising ethyl acetate-soluble liquid components and ethyl acetate-insolubles; (b) contacting at least a portion of said first effluent slurry with hydrogen in a reaction zone in the presence of an externally-supplied hydrogenation catalyst under hydrogenation conditions to produce a second effluent slurry which comprises ethyl acetate-soluble liquid components and ethyl acetate-insolubles, said ethyl acetate insolubles comprising organic components and inorganic components; (c) partitioning said ethyl acetate-insolubles in at least a portion of said second effluent slurry to provide a solids-rich fraction containing ethyl acetate-insolubles enriched in inorganic components and a solids-lean fraction containing ethyl acetate insolubles enriched in organic components; and (d) recycling at least a portion of said solids-lean fraction to said dissolution zone, said recycle stream containing ethyl acetate-insolubles in an amount (1) sufficient to increase substantially the conversion of said coal to ethyl acetate-soluble components and (2) insufficient to cause the hydrogenation fouling rate of said catalyst to exceed 0.3/sup 0/ C. per hour.
Assignee:
Chevron Research Company
Patent Number(s):
US 4428820
OSTI ID:
5000169
Country of Publication:
United States
Language:
English