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Title: Cold-forged connector ties back well risers in Congo field

Journal Article · · Oil and Gas Journal
OSTI ID:467786
 [1]; ;
  1. Cameron, Houston, TX (United States)

The tieback of eleven 10 3/4-in., high-pressure risers in Elf Congo`s offshore N`Kossa field used a cold-forge tieback system to create a metal seal. The time-saving tieback method allows for placing the risers in residual tension. The installation work was completed in the fall of 1995. Average time to complete the 10 3/4-in. casing tiebacks, including test and nipple-up and nipple-down times, averaged 52 hr/well. Tiebacks for all three casing strings averaged 90 hr for all surface and subsea operations including BOP test and nipple-up/nipple-down time. Metal sealing of the primary casing annulus has been made practical because the offshore industry has gone toward compact-wellheads and hanging of the completion on a mandrel. Hanging the completion on a mandrel, however, has it own set of considerations. Exact riser length may be difficult to predict before running because the riser must first be locked into the mudline casing hanger and then landed out on the support shoulder in the surface head. Also, a general desire is that riser tieback strings should be in tension after installation. This is not always easy with a passive or dumb hanger and fixed should configuration. Threaded, adjustable mandrel hanger systems exist but can require very close casing string space-out to achieve the desired residual riser tension. The paper describes the objectives, forged sleeves, running sequence, cold forging, and the prototype test.

OSTI ID:
467786
Journal Information:
Oil and Gas Journal, Vol. 95, Issue 18; Other Information: PBD: 5 May 1997
Country of Publication:
United States
Language:
English