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U.S. Department of Energy
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Use of a Chip Method to Produce Homogeneous Aluminum-Uranium Alloy Foils

Technical Report ·
DOI:https://doi.org/10.2172/4351680· OSTI ID:4351680
 [1];  [1]
  1. Nuclear Metals, Inc., Cambridge, MA (United States)
Inasmuch as it is extremely difficult to get a uniform distribution of uranium in aluminum-uranium alloys by conventional melting and casting techniques, the "Chip Method" has been devised and applied to the fabrication of homogeneous 85 w/o Al-15 w/o U alloy foils. A description of the experimental techniques and results is given. Alloy ingots were made by conventional vacuum melting and casting techniques. Each ingot was machined completely into chips, and, after being degreased, the chips were thoroughly mixed by tumbling, (if N ingots are needed for the total foils required, the mixed chips from each ingot are divided into N equal subportions, and the subportions cross-blended so that a uniform uranium content is achieved for all chips.) Chips were then cold-compacted, canned, evacuated, hot compacted, and hot extruded into a 1/8" x 1-1/8" flat. The extruded flat was cold rolled to 0.015" ± 0.0003” thick foil and milled to the proper width. Chemical analyses of the extruded flats and rolled foils showed that homogeneous foils were obtained by the Chip Method.
Research Organization:
Nuclear Metals, Inc., Cambridge, MA (United States)
Sponsoring Organization:
US Atomic Energy Commission (AEC)
NSA Number:
NSA-11-006310
OSTI ID:
4351680
Report Number(s):
NMI--1168
Country of Publication:
United States
Language:
English