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Simulation of liquid-jet overflow in droplet deposition processes

Journal Article · · Acta Materialia
;  [1]
  1. Univ. of California, Irvine, CA (United States)

Porosity formation in spray deposition processes is investigated. The emphasis is on one possible mechanism of micro-pore formation during droplet spreading and solidification: liquid-jet overflow. To this end, the Navier-Stokes equations are solved numerically using finite differences and the free surface is tracked using the Volume of Fluid (VOF) method. A previously developed multi-directional solidification algorithm is adapted and implemented in the Navier-Stokes solver to perform numerical simulations of liquid-metal droplet impact, spreading, and solidification. The results obtained allow a detailed description of the liquid-jet overflow mechanism and of the resulting solidified disk morphology. The influence of the Weber and Reynolds numbers, the solidification constant, and the contact angle are investigated.

Sponsoring Organization:
USDOE, Washington, DC (United States); National Science Foundation, Washington, DC (United States); California Univ., Berkeley, CA (United States)
OSTI ID:
357933
Journal Information:
Acta Materialia, Journal Name: Acta Materialia Journal Issue: 7 Vol. 47; ISSN 1359-6454; ISSN ACMAFD
Country of Publication:
United States
Language:
English