Assessment of NuScale SMR Steam Heat Augmentation for Chemical Plant Decarbonization

Technical Report · Tue Jul 01 00:00:00 EDT 2025

DOI:https://doi.org/10.2172/3007907· OSTI ID:3007907

Yigitoglu, Askin Guler ^[1]; Greenwood, Scott ^[1]; McConnell, Jono ^[1]; Kumar, Vineet ^[1]; Sabatino, Samantha ^[1]; DePavia, Luis ^[2]; Swanson, John ^[2]; Reyes, José ^[2]

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1. Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
2. NuScale Power, LLC, Corvallis, OR (United States)

Nearly 50% of the total energy consumed by the industrial sector in the United States is used to produce process steam with natural gas and coal-fired boilers1 . This project conducts a technoeconomic assessment of a NuScale Small Modular Reactor (SMR) coupled with a chemical plant as an Integrated Energy System (IES) where nuclear produces steam and electric power to meet the requirements of a large chemical plant. In a 2020 study, ORNL evaluated the feasibility of using advanced SMRs, including the NuScale design, to supply energy to the Eastman Chemical Plant. However, since that report was published, NuScale received NRC approval for its uprated 77 MWe design with 56% more power and has also introduced a high-temperature, high pressure, steam heat-augmentation system, a key focus of the new study. The new study also benefits from revised capital costs, a 10-day refueling outage time, reduced plant staffing, higher capacity factors, and a site boundary Emergency Planning Zone methodology. The study consists of a techno-economic assessment of two possible energy sources (nuclear and natural gas) in a number of steam and power generation configurations (NuScale Power Modules (NPMs), boilers and combinations of both) to satisfy the steam and power demand with the most reliable and cost competitive system. A total of 2,947.3 klb/hr of steam and 72.5 MWe of electricity are required for the demonstration case. A range of scenarios and solutions are explored, from a 12-NPM plant (3,000 MWth)—with excess capacity and redundancy, capable of supplying a significant amount of extra power to the grid—to a 4-NPM (1,000 MWth) plant—supplemented with existing boilers or grid power for redundancy. The study uses historical steam and power data from a chemical plant and examines the sensitivity to natural gas and grid power cost variations. Scenarios with up to two times gas and electricity costs were considered. Profitability in a 60-year time horizon was analyzed, consistent with NuScale’s design life specification. A steady-state site integration and reliability analysis was performed, and trade-offs were identified.

• Research Organization: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States); NuScale Power, LLC, Corvallis, OR (United States)
• Sponsoring Organization: USDOE Office of Nuclear Energy (NE)
• DOE Contract Number: AC05-00OR22725
• OSTI ID: 3007907
• Report Number(s): ORNL/TM--2025/3938
• Country of Publication: United States
• Language: English