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High-bandwidth continuous-flow arc furnace

Patent ·
OSTI ID:288031

A high-bandwidth continuous-flow arc furnace for stream welding applications includes a metal mass contained in a crucible having an orifice. A power source charges an electrode for generating an arc between the electrode and the mass. The arc heats the metal mass to a molten state. A pressurized gas source propels the molten metal mass through the crucible orifice in a continuous stream. As the metal is ejected, a metal feeder replenishes the molten metal bath. A control system regulates the electrode current, shielding gas pressure, and metal source to provide a continuous flow of molten metal at the crucible orifice. Independent control over the electrode current and shield gas pressure decouples the metal flow temperature and the molten metal flow rate, improving control over resultant weld characteristics. 4 figs.

Research Organization:
Massachusetts Institute of Technology
DOE Contract Number:
FG02-85ER13331
Assignee:
Massachusetts Inst. of Tech., Cambridge, MA (United States)
Patent Number(s):
US 5,544,195/A/
Application Number:
PAN: 8-359,158
OSTI ID:
288031
Country of Publication:
United States
Language:
English