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U.S. Department of Energy
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Using compliance audits as the basis for developing an effective mechanical integrity program

Conference ·
OSTI ID:269142
;  [1]
  1. RMT/Jones and Neuse, Inc., Austin, TX (United States)

The OSHA Process Safety Management (PSM) rule requires all covered facilities to conduct a compliance audit every three years. In addition, all the audit findings must be resolved within a reasonable time period. The process industry as a whole is lagging behind in compliance with mechanical integrity program requirements as demonstrated by the high number of OSHA citations issued to-date on mechanical integrity-related issues. This paper analyzes the findings of several PSM compliance audits and develops recommendations for developing effective mechanical integrity programs. The six explicit requirements of mechanical integrity, i.e. covered equipment, written procedures, training, inspection and testing, equipment deficiencies, and quality assurance are analyzed in the following manner: Number of OSHA citations in mechanical integrity and the distribution of these citations between the six specific requirements. Comparison of the OSHA citations with the audit findings from PSM compliance audits conducted by the authors. Using the conclusions from the OSHA citations and PSM compliance audits as a basis for developing effective mechanical integrity programs.

OSTI ID:
269142
Report Number(s):
CONF-960107--
Country of Publication:
United States
Language:
English

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