Cat cracking technology with reduced discharge of harmful substances to the atmosphere
The operation of cat crackers creates a number of ecological problems involving pollution of the atmosphere. In the regeneration of coked catalyst, up to 10 tonnes/day of sulfur oxides are discharged to the atmosphere, along with catalyst dust in amounts up to 2 tonnes/day and carbon monoxide up to 120 tonnes/day. With increasingly severe requirements for environmental protection, the problem of reducing harmful discharges to the atmosphere has become more acute, necessitating either preliminary hydrotreating of the feed or scrubber cleanup of the stack gas to remove sulfur oxides. The high cost of these processes has provided the impetus for proposing various types of bifunctional cracking catalysts and effective catalyst additives to bind sulfur oxides directly in the regenerator. Basic oxides (of aluminum, magnesium, calcium, etc.) react with sulfur oxides to form stable sulfates that are then reduced to hydrogen sulfide in the reactor, while re-forming the basic oxide. Binding sulfur oxides in the regenerator is favored by the presence of an oxidizing agent or by the introduction of a promoter for afterburning carbon monoxide to dioxide. Compositions consisting mainly of aluminum oxide ({>=}90% by weight) have been patented as catalyst additives for binding sulfur oxides; other compositions that have been patented consist of Group II metal oxides and other oxides that have oxidizing properties. The additives are introduced into the catalyst charge in amounts of 5-10% by weight. On the basis of research, an aluminium oxide additive, PS-17, has been developed for binding sulfur oxides in the course of cracking.
- Sponsoring Organization:
- USDOE
- OSTI ID:
- 258376
- Journal Information:
- Chemistry and Technology of Fuels and Oils, Journal Name: Chemistry and Technology of Fuels and Oils Journal Issue: 3-4 Vol. 31; ISSN CTFOAK; ISSN 0009-3092
- Country of Publication:
- United States
- Language:
- English
Similar Records
Binding of sulfur oxides in regeneration of cracking catalysts
Bigger role for catalysts in cat cracking