Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Design of a Preliminary Family of Airfoils for High Reynolds Number Wind Turbine Applications

Conference ·
DOI:https://doi.org/10.2514/6.2025-0840· OSTI ID:2551763

For the past 30 years, offshore wind turbines exhibited a continual pattern of growth that is expected to continue as the industry pushes for higher efficiency. Current designs for the next generation of wind turbines are so large that the chordwise Reynolds number of the blades is well beyond the design range of existing open-source airfoil families. This paper presents a preliminary family of new airfoils designed specifically for the needs of these next-generation offshore turbines, ranging from 21% thick to 30% thick with operating Reynolds numbers between 12 million and 18 million. These airfoils are intended to be alternative to the FFA airfoils that are commonly used on reference turbines such as the IEA 15MW and 22MW designs. In this work, airfoil performance metrics and design targets are developed, the design process is outlined, an optimization scheme is presented, and finally the airfoils and their simulated performance are compared to existing baselines. Lift to drag ratios in a clean condition were improved by up to 49.3% from the baseline FFA airfoil, and rough condition lift to drag ratio was improved by up to 9.3%. It is estimated that the cumulative improvements provided by this airfoil family would result in an approximately 1% increase of Annual Expected Power (AEP) for the 22 MW turbine compared to the current baseline.

Research Organization:
National Renewable Energy Laboratory (NREL), Golden, CO (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Renewable Power Office. Wind Energy Technologies Office
DOE Contract Number:
AC36-08GO28308
OSTI ID:
2551763
Report Number(s):
NREL/CP-5000-94171; MainId:95953; UUID:cd38b0c2-b2b8-4884-936a-439c1b59778b; MainAdminId:76548
Country of Publication:
United States
Language:
English

References (10)

Development of the Risø wind turbine airfoils journal April 2004
Design space exploration and decision‐making for a segmented ultralight morphing 50‐MW wind turbine journal September 2022
XFOIL: An Analysis and Design System for Low Reynolds Number Airfoils book January 1989
Aerodynamic rotor design for a 25 MW offshore downwind turbine journal January 2024
Analysis of high Reynolds numbers effects on a wind turbine airfoil using 2D wind tunnel test data journal September 2016
Summary of the Delft University Wind Turbine Dedicated Airfoils journal November 2003
Aerodynamic Analysis of Blunt Trailing Edge Airfoils journal November 2003
Design and Verification of the Risø-B1 Airfoil Family for Wind Turbines journal November 2004
Definition of the UMaine VolturnUS-S Reference Platform Developed for the IEA Wind 15-Megawatt Offshore Reference Wind Turbine report July 2020
Universal Parametric Geometry Representation Method journal January 2008

Similar Records

Open-Source Offshore Airfoil Summary (V.1.0)
Technical Report · Tue Dec 31 23:00:00 EST 2024 · OSTI ID:2516808

Design of a Preliminary Family of Airfoils for High Reynolds Number Wind Turbine Applications
Conference · Tue Dec 31 23:00:00 EST 2024 · OSTI ID:3007952

Local correlation-based transition models for high-Reynolds-number wind-turbine airfoils
Journal Article · Tue Mar 15 00:00:00 EDT 2022 · Wind Energy Science (Online) · OSTI ID:1855298