Fe-Coated Optical Fiber for Distributed Corrosion Monitoring in Soil and Aqueous Environment

Conference · Mon Apr 07 04:00:00 EDT 2025

DOI:https://doi.org/10.2172/2549183· OSTI ID:2549183

Mainali, Badri ^[1]; Shumski, Alexander ^[1]; Diemler, Nathan ^[1]; Wright, Ruishu ^[2]

---

1. NETL Site Support Contractor, National Energy Technology Laboratory
2. NETL

Natural gas pipeline corrosion represents a substantial cost and safety concern during normal operations. The effective and real-time monitoring of corrosion is important to detect and mitigate pipeline risks before corrosion-related catastrophic events happen. Here, we describe the use of iron (Fe) coated optical fiber sensors (OFS) for distributed corrosion monitoring where Fe acts as a corrosion proxy. By using an optical backscattering reflectometer (OBR), corrosion was monitored based on the increase in the backscattered intensity amplitude of the light being passed as Fe underwent corrosion. The Fe-coated OFSs were prepared with a film thickness between 25–225 nanometers (nm) by an electroless plating approach and corroded by a carbon dioxide (CO2)-saturated acidic electrolyte. The corrosion rate (CR) was approximately 2.5 millimeters (mm)/year for Fe with a film thickness of 30 nm and increased with film thickness. Backscattering-based CRs were supported by visible light transmission measurements, which have been previously demonstrated. Additionally, a correlation between the intermittent transmission and residual Fe film thickness during the corrosion of Fe was established. The corrosion sensor was also tested in soil at > 1 foot depth. Fe-coated OFS was loaded into a Draka cable, which provides mechanical support during fiber deployment and installation into either acidified soil, top-soil, or sandy soil (50/50).

• Research Organization: National Energy Technology Laboratory (NETL), Pittsburgh, PA, Morgantown, WV, and Albany, OR (United States)
• Sponsoring Organization: USDOE Office of Fossil Energy and Carbon Management (FECM); USDOE Office of Fossil Energy and Carbon Management (FECM), Office of Resource Sustainability (FE-30)
• OSTI ID: 2549183
• Country of Publication: United States
• Language: English

Related Subjects

corrosion
distributed sensing
natural gas
optical fiber sensor