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System and method of making a cast steel alloy crankshaft having low porosity

Patent ·
OSTI ID:2541776
Systems and methods of making a cast steel alloy crankshaft for an internal combustion engine are provided. The method comprises providing a mold of the crankshaft. The mold has cavities to form the crankshaft. The method further comprises melting a first metallic material at between 1400 degrees Celsius (° C.) and 1600° C. to define a molten metallic material. In addition, the method further comprises feeding the molten metallic material at a riser connection angle of between 30° and 75° in the cavities of the negative sand cast mold. The method further comprises cooling the molten metallic material at a solidification time of between 5 seconds (sec) and 20 sec in the negative sand cast mold with at least one chill member to define a solidified metallic material having dimensions of the cast steel alloy crankshaft. Furthermore, the method comprises separating the solidified metallic material from the negative sand cast mold to define the cast steel alloy crankshaft.
Research Organization:
GM Global Technology Operations LLC, Detroit, MI (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
EE0008877
Assignee:
GM Global Technology Operations LLC (Detroit, MI)
Patent Number(s):
11,890,668
Application Number:
17/839,680
OSTI ID:
2541776
Country of Publication:
United States
Language:
English

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