Design of High Power Density 100 kW Surface Permanent Magnet Machine with No Heavy Rare Earth Material Using Current Source Inverter for Traction Application
Conference
·
· 2021 IEEE Transportation Electrification Conference & Expo (ITEC)
Surface permanent magnet (SPM) machines are appealing candidates for traction applications because of high power density and high efficiency. Rare-earth magnets deliver high performance but raise concerns about material supply dependability, particularly if they use heavy rare-earth materials. This paper presents the design of a high-performance SPM machine without any heavy rare-earth material that is optimized specifically for a current-source inverter (CSI) traction drive. This machine is designed for a constant-power speed ratio (CPSR) of 3. A genetic algorithm has been performed to achieve a target of 50 kW/L active power density at speeds up to 20,000 rpm. Operation at a peak line-to-line voltage of 800 V can be achieved using 1200 V power devices with a safety margin. The predicted electromagnetic and rotor structural performance characteristics are presented using both analytical and finite element analysis (FEA) results.
- Research Organization:
- University of Wisconsin System
- Sponsoring Organization:
- USDOE Office of Energy Efficiency and Renewable Energy (EERE), Office of Sustainable Transportation. Vehicle Technologies Office (VTO)
- DOE Contract Number:
- EE0008704
- OSTI ID:
- 2535662
- Conference Information:
- Journal Name: 2021 IEEE Transportation Electrification Conference & Expo (ITEC)
- Country of Publication:
- United States
- Language:
- English
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Related Subjects
(CPSR)
(CSI)
(FEA)
(SPM)
000
1200
20
3.
42 ENGINEERING
50
800
A
Operation
Rare-earth
SPM
Surface
The
This
V
a
about
achieve
achieved
active
algorithm
analysis
analytical
and
any
appealing
applications
are
at
be
because
been
both
but
can
candidates
characteristics
concerns
constant-power
current-source
deliver
density
dependability
design
designed
devices
drive.
efficiency.
electromagnetic
element
finite
for
genetic
has
heavy
high
high-performance
if
inverter
is
kW/L
line-to-line
machine
machines
magnet
magnets
margin.
material
materials.
of
optimized
paper
particularly
peak
performance
performed
permanent
power
predicted
presented
presents
raise
rare-earth
ratio
results.
rotor
rpm.
safety
specifically
speed
speeds
structural
supply
target
that
the
they
to
traction
up
use
using
voltage
with
without
(CSI)
(FEA)
(SPM)
000
1200
20
3.
42 ENGINEERING
50
800
A
Operation
Rare-earth
SPM
Surface
The
This
V
a
about
achieve
achieved
active
algorithm
analysis
analytical
and
any
appealing
applications
are
at
be
because
been
both
but
can
candidates
characteristics
concerns
constant-power
current-source
deliver
density
dependability
design
designed
devices
drive.
efficiency.
electromagnetic
element
finite
for
genetic
has
heavy
high
high-performance
if
inverter
is
kW/L
line-to-line
machine
machines
magnet
magnets
margin.
material
materials.
of
optimized
paper
particularly
peak
performance
performed
permanent
power
predicted
presented
presents
raise
rare-earth
ratio
results.
rotor
rpm.
safety
specifically
speed
speeds
structural
supply
target
that
the
they
to
traction
up
use
using
voltage
with
without