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U.S. Department of Energy
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Direct Metallization with Reactive Inks – Assessment of Reliability and Process Sensitivities

Technical Report ·
DOI:https://doi.org/10.2172/2534640· OSTI ID:2534640
 [1];  [2]
  1. Colorado School of Mines, Golden, CO (United States)
  2. Arizona State Univ., Tempe, AZ (United States)

This project will reduce silver consumption in photovoltaic cells by a factor of almost ten – from 95 mg/cell (the median across technologies) to 10 mg/cell. To achieve this goal, we will replace screen-printed silver pastes with contact dispensed reactive inks that produce lower resistivity metallizations at lower temperatures and with thinner films. This project will generate the understanding necessary to scale this reactive ink technology from the bench-scale to commercial throughputs. Specifically, it will combine fundamental understanding on physics and chemistries involved in contact printing of reactive inks with detailed performance and reliability studies to quantify how tightly processing parameters need to be controlled in order to reliably metallize high efficiency solar cells at commercial throughputs of 36,000 cells/hour.

Research Organization:
Colorado School of Mines, Golden, CO (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Renewable Power Office. Solar Energy Technologies Office
DOE Contract Number:
EE0008166
OSTI ID:
2534640
Report Number(s):
DOE-CSM--8166
Country of Publication:
United States
Language:
English

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