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Hydrogen Production Cost with Anion Exchange Membrane Electrolysis

Technical Report ·
DOI:https://doi.org/10.2172/2476013· OSTI ID:2476013

Rigorous stakeholder-vetted techno-economic analysis was performed to assess the cost of hydrogen (H2) produced using state-of-the-art Anion Exchange Membrane (AEM) electrolysis. Projected high-volume, untaxed and unsubsidized levelized cost of hydrogen (LCOH)1 range from 2020 $$\$$$$1.78 to $$\$$$$3.68/kg H2 depending on technology year, process design, and electrolyzer project scale, assuming an electricity price of $$\$$$$0.03/kWh and a capacity factor of 97%. The total installed capital cost for an AEM electrolysis plant was estimated from bottom-up stack and process plant cost models. The stack cost model accounts for manufacturing equipment, equipment maintenance, material, tooling, cycle time, yield, labor, utilities and general overhead. The process plant cost model accounts for purchased equipment, installation costs, site preparation, and general overhead costs. For this study, the AEM electrolysis plant is assumed to be a stick-built, greenfield project developed by an engineering, procurement, and construction (EPC) firm with electrolysis stacks purchased directly from an electrolysis stack manufacturer. The price of the electrolysis stacks is based on a bottom-up cost assessment with business markup for the electrolysis company fabricator. Methods from the Hydrogen Analysis (H2A) production model, a peer-reviewed national laboratory-developed discounted cash flow (DCF) model, were used to calculate the production LCOH in 2020 $$\$$$$/kg H2. The baseline electricity price case ($$\$$$$0.03/kWh) corresponds to average wholesale electricity prices currently possible in U.S. markets with plentiful wind. Similar low-cost electricity pricing is possible from solar Power Purchase Agreements (PPA) although these prices are typically limited by renewable energy capacity factors.

Research Organization:
Strategic Analysis, Inc., Arlington VA (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Office of Sustainable Transportation. Hydrogen Fuel Cell Technologies Office (HFTO)
DOE Contract Number:
EE0009629
OSTI ID:
2476013
Report Number(s):
DOE-SA--09629-2; DOI: 10.2172/2476013
Country of Publication:
United States
Language:
English