Design and Optimization of Processes for Recovering Rare Earth Elements from End-of-Life Hard Disk Drives

Conference · Wed Jul 10 04:00:00 EDT 2024

DOI:https://doi.org/10.69997/sct.123161· OSTI ID:2439429

Laliwala, Chris ^[1]; Torres, Ana ^[1]

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1. Carnegie Mellon University (CMU)

In this conference paper, we propose a superstructure-based approach to finding the optimal pathways for recovering rare earth elements in their commercialized rare earth oxide form from end-of-life HDDs. The proposed superstructure was modeled as a MILP optimization problem, selecting the net present value as the objective function. Whenever possible, costing data taken from the literature was used to inform this mode. However, due to the novelty of this research area data were often not available thus requiring the generation of flowsheets that were implemented in Aspen Plus. To establish the base case optimal result, projections for the number of EOL HDDs in the U.S. available for recycling and estimates of the projected rare earth oxide prices over the lifetime of the plant were used to inform the model. The model was then expanded to include the recycling of EOL HDDs generated prior to the beginning of plant production (period ranging from 2006 through 2024).

• Research Organization: National Energy Technology Laboratory (NETL), Pittsburgh, PA, Morgantown, WV, and Albany, OR (United States)
• Sponsoring Organization: USDOE Office of Fossil Energy and Carbon Management (FECM)
• OSTI ID: 2439429
• Country of Publication: United States
• Language: English