Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Evaluation of Spray and Combustion Models for Simulating Dilute Combustion in a Direct-Injection Spark-Ignition Engine

Conference ·
DOI:https://doi.org/10.1115/1.4062481· OSTI ID:2427311

Dilute combustion in spark-ignition engines has the potential to improve thermal efficiency by mitigating knock and by reducing throttling and wall heat losses. However, ignition and combustion processes can become unstable for dilute operation due to a lowered laminar flame speed, resulting in excessive cycle-to-cycle variability (CCV) of the combustion process. To compensate for the slower combustion in less reactive mixtures, a modified intake port geometry can be employed to generate a strong tumble flow in the cylinder and elevate turbulence levels around the spark plug, thereby promoting a faster transition to turbulent deflagration. Consequently, optimizing combustion chamber geometry and operating strategy is crucial to maximizing the benefits of using dilute combustion with enhanced in-cylinder turbulence across a wide range of operating conditions. Computational fluid dynamics (CFD) simulations can be utilized for virtual engine optimization tasks, but this would require the models to be truly predictive regarding the impact of changes to the engine design and operational parameters.In this study, multicycle large-eddy simulations (LES) are performed for a direct-injection spark-ignition engine to investigate the model performance in predicting engine combustion characteristics with respect to changes in the intake configuration. A tumble plate that blocks the lower part of the intake port inlet is used to vary the tumble. A set of CFD models that have been recently developed are employed, which takes into account the drag of nonspherical droplets, flash-boiling behavior of liquid sprays, spray-wall interaction, surrogate formulation of a research-grade E10 gasoline, and fast chemical kinetic solvers. Simulation results are compared to experimental engine data in terms of cylinder pressure, apparent heat release rate, mass fraction burned timing, and flame images. It is found that LES employing the state-of-the-art CFD models are capable of properly predicting the spray processes and reproducing the measured mean cylinder pressure for the case with the tumble plate. On the other hand, the LES over-predicts the combustion rate during the early combustion stage and under-estimates the CCV, and these discrepancies become larger when the tumble plate is removed.

Research Organization:
Argonne National Laboratory (ANL)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE) - Office of Vehicle Technologies (VTO)
DOE Contract Number:
AC02-06CH11357
OSTI ID:
2427311
Country of Publication:
United States
Language:
English

References (18)

Faster solvers for large kinetic mechanisms using adaptive preconditioners journal January 2015
Large Eddy Simulation of Lean Mixed-Mode Combustion Assisted by Partial Fuel Stratification in a Spark-Ignition Engine journal April 2021
Current status of droplet and liquid combustion journal January 1977
Drag forces and heat transfer coefficients for spherical, cuboidal and ellipsoidal particles in cross flow at sub-critical Reynolds numbers journal January 2012
The Corrected Distortion model for Lagrangian spray simulation of transcritical fuel injection journal March 2022
Engine Technologies for Achieving 45% Thermal Efficiency of S.I. Engine journal September 2015
Drag Coefficients of Viscous Spheres at Intermediate and High Reynolds Numbers journal May 2001
Modeling Spray Atomization with the Kelvin-Helmholtz/Rayleigh-Taylor Hybrid Model journal January 1999
Development of Ignition Technology for Dilute Combustion Engines journal March 2017
Coupling a Lagrangian–Eulerian Spark-Ignition (LESI) model with LES combustion models for engine simulations journal January 2022
High-Fidelity Energy Deposition Ignition Model Coupled With Flame Propagation Models at Engine-Like Flow Conditions journal January 2023
Autoignition and preliminary heat release of gasoline surrogates and their blends with ethanol at engine-relevant conditions: Experiments and comprehensive kinetic modeling journal June 2021
The significance of drop non-sphericity in sprays journal November 2016
An Atomization Model for Flash Boiling Sprays journal August 2001
Toward predictive and computationally affordable Lagrangian–Eulerian modeling of spray–wall interaction journal August 2019
Heat and mass transfer coefficients of viscous spheres journal December 2001
The influence of intake flow and coolant temperature on gasoline spray morphology during early-injection DISI engine operation journal June 2022
Sparse, iterative simulation methods for one-dimensional laminar flames journal June 2019