Effect of printing parameters on 3D-printed carbon fiber-reinforced polymer composites under magnetic field control

Lian, Kaipeng; Yang, Li; Zhu, Dongyue; Gong, Xuebin; Zhang, Haoran; Wang, Kaifeng; Li, Jingjing; Yu, Wenqiang

doi:10.1016/j.jmapro.2023.07.040

Effect of printing parameters on 3D-printed carbon fiber-reinforced polymer composites under magnetic field control

Journal Article · Mon Jul 17 00:00:00 EDT 2023 · Journal of Manufacturing Processes

DOI:https://doi.org/10.1016/j.jmapro.2023.07.040· OSTI ID:2423403

Lian, Kaipeng ^[1]; Yang, Li ^[1]; Zhu, Dongyue ^[2]; Gong, Xuebin ^[2]; Zhang, Haoran ^[1]; Wang, Kaifeng ^[1]; Li, Jingjing ^[3]; Yu, Wenqiang ^[4]

Tianjin University (China); International Institute for Innovative Design and Intelligent Manufacturing of Tianjin University in Zhejiang, Shaoxing (China)
Tianjin University (China)
Pennsylvania State University, University Park, PA (United States)
International Institute for Innovative Design and Intelligent Manufacturing of Tianjin University in Zhejiang, Shaoxing (China)

Magnetic field controlled (MFC) 3D printing is a promising method for realizing the intelligent control of the structural performance of carbon fiber-reinforced plastic (CFRP) composites by adjusting the fiber orientation during the printing process. However, few studies have focused on the influence of the printing parameters on the magnetic control of the fiber direction. Therefore, in this study, the mechanical properties and internal fiber distributions of MFC 3D-printed samples of CFRP composites with 10 wt% fiber content, which were printed at different speeds and layer thicknesses, were investigated. Subsequently, the effects of the fiber content on the mechanical properties and fiber distribution of the MFC 3D-printed samples were studied. Furthermore, the origin of fiber fracture was evaluated through observation and analysis of the fracture section using scanning electron microscopy. The fiber orientation could be well adjusted under the action of a magnetic field and adjustment of printing parameters, thereby improving the tensile strength, young's modulus significantly with slightly decrease of fracture elongation. The recommended parameter combinations (printing speed and layer thickness) were 40 mm/s and 0.2 mm for 10 wt% fiber content CFRP composites.

View Accepted Manuscript (DOE)

Research Organization:: Argonne National Laboratory (ANL), Argonne, IL (United States)

Sponsoring Organization:: USDOE Office of Science (SC), Basic Energy Sciences (BES). Scientific User Facilities (SUF); National Natural Science Foundation of China (NSFC)

Grant/Contract Number:: AC02-06CH11357

OSTI ID:: 2423403

Alternate ID(s):: OSTI ID: 2000602

Journal Information:: Journal of Manufacturing Processes, Journal Name: Journal of Manufacturing Processes Journal Issue: C Vol. 101; ISSN 1526-6125

Publisher:: Society of Manufacturing Engineers; ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

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Effect of printing parameters on 3D-printed carbon fiber-reinforced polymer composites under magnetic field control

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