Technoeconomic optimization of superalloy supercritical CO2 microtube shell-and-tube-heat exchangers

Krishna, Akshay Bharadwaj; Jin, Kaiyuan; Ayyaswamy, Portonovo S.; Catton, Ivan; Fisher, Timothy S.

doi:10.1016/j.applthermaleng.2022.119578

Technoeconomic optimization of superalloy supercritical CO₂ microtube shell-and-tube-heat exchangers

Journal Article · Mon Nov 21 00:00:00 EST 2022 · Applied Thermal Engineering

DOI:https://doi.org/10.1016/j.applthermaleng.2022.119578· OSTI ID:2422316

^[1]; Jin, Kaiyuan ^[2]; Ayyaswamy, Portonovo S. ^[2]; Catton, Ivan ^[2]; ^[2]

Univ. of California, Los Angeles, CA (United States); OSTI
Univ. of California, Los Angeles, CA (United States)

Heat exchangers are critical components of aerospace systems and improve efficiency of operation by providing waste heat recovery. Supercritical CO has emerged as a promising candidate working fluid due to its potential in increasing the power density of heat exchangers. In this paper, a generalized costing model is developed to estimate the capital costs incurred to manufacture microtube shell-and-tube heat exchangers. This model is utilized in conjunction with an accurate and efficient 2D numerical shell-and-tube heat exchanger performance prediction model to conduct optimization studies with two key objectives – minimization of cost and maximization of heat exchanger power density – on supercritical CO microtube heat exchangers utilizing superalloy Haynes 282 as the solid material. A methodology is then demonstrated to optimize these heat exchangers using Particle Swarm Optimization for aerospace applications and highly compact and cost-effective optimal designs with power density around 20 and cost per conductance less than 5 $ ∙ K/W are obtained.

View Accepted Manuscript (DOE)

Research Organization:: Univ. of California, Los Angeles, CA (United States)

Sponsoring Organization:: USDOE Advanced Research Projects Agency - Energy (ARPA-E)

Grant/Contract Number:: AR0001131

OSTI ID:: 2422316

Journal Information:: Applied Thermal Engineering, Journal Name: Applied Thermal Engineering Journal Issue: C Vol. 220; ISSN 1359-4311

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

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Technoeconomic optimization of superalloy supercritical CO2 microtube shell-and-tube-heat exchangers

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Technoeconomic optimization of superalloy supercritical CO₂ microtube shell-and-tube-heat exchangers