Green steel: design and cost analysis of hydrogen-based direct iron reduction

Rosner, Fabian; Papadias, Dionissios; Brooks, Kriston; Yoro, Kelvin; Ahluwalia, Rajesh; Autrey, Tom; Breunig, Hanna

doi:10.1039/D3EE01077E

Green steel: design and cost analysis of hydrogen-based direct iron reduction

Journal Article · Wed Oct 11 00:00:00 EDT 2023 · Energy & Environmental Science

DOI:https://doi.org/10.1039/D3EE01077E· OSTI ID:2282243

Rosner, Fabian ^[1]; Papadias, Dionissios ^[2]; Brooks, Kriston ^[3]; Yoro, Kelvin ^[1]; Ahluwalia, Rajesh ^[2]; Autrey, Tom ^[4]; ^[1]

Energy Analysis and Environmental Impacts Division, Lawrence Berkeley National Laboratory, Berkeley, CA 94720, USA
Transportation and Power Systems Division, Argonne National Laboratory, IL 60439, USA
Energy and Environment Directorate, Pacific Northwest National Laboratory, Richland, WA 99352, USA
Physical and Computational Sciences Directorate, Pacific Northwest National Laboratory, Richland, WA 99352, USA

Process modelling and techno-economic analysis of NG-DRI/EAF and H2 DRI/EAF steel production providing insights into process design and break-even hydrogen prices.

View Journal Article

Research Organization:: Argonne National Laboratory (ANL), Argonne, IL (United States); Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Pacific Northwest National Laboratory (PNNL), Richland, WA (United States)

Sponsoring Organization:: USDOE; USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office; USDOE Office of Energy Efficiency and Renewable Energy (EERE), Office of Sustainable Transportation. Hydrogen Fuel Cell Technologies Office (HFTO)

Grant/Contract Number:: AC02-05CH11231; AC02-06CH11357; AC05-76RL01830

OSTI ID:: 2282243

Alternate ID(s):: OSTI ID: 2404545
OSTI ID: 2439961
OSTI ID: 2000660

Journal Information:: Energy & Environmental Science, Journal Name: Energy & Environmental Science Journal Issue: 10 Vol. 16; ISSN EESNBY; ISSN 1754-5692

Publisher:: Royal Society of Chemistry (RSC)Copyright Statement

Country of Publication:: United Kingdom

Language:: English

References (24)

Green Hydrogen‐Based Direct Reduction for Low‐Carbon Steelmaking Rechberger, Katharina; Spanlang, Andreas; Sasiain Conde, Amaia steel research international, Vol. 91, Issue 11 https://doi.org/10.1002/srin.202000110	journal	June 2020
Cost and Life Cycle Analysis for Deep CO₂ Emissions Reduction for Steel Making: Direct Reduced Iron Technologies Zang, Guiyan; Sun, Pingping; Elgowainy, Amgad steel research international, Vol. 94, Issue 6 https://doi.org/10.1002/srin.202200297	journal	April 2023
Kinetics of steam reforming over a Ni/alumina catalyst Ko, Ki-Dong; Lee, Joong Kee; Park, Dalkeun Korean Journal of Chemical Engineering, Vol. 12, Issue 4 https://doi.org/10.1007/BF02705814	journal	September 1995
The ecoinvent database version 3 (part I): overview and methodology Wernet, Gregor; Bauer, Christian; Steubing, Bernhard The International Journal of Life Cycle Assessment, Vol. 21, Issue 9 https://doi.org/10.1007/s11367-016-1087-8	journal	April 2016
Modeling of counter current moving bed gas-solid reactor used in direct reduction of iron ore Parisi, Daniel R.; Laborde, Miguel A. Chemical Engineering Journal, Vol. 104, Issue 1-3 https://doi.org/10.1016/j.cej.2004.08.001	journal	November 2004
Hydrogen carriers: Production, transmission, decomposition, and storage Papadias, Dionissios D.; Peng, Jui-Kun; Ahluwalia, Rajesh K. International Journal of Hydrogen Energy, Vol. 46, Issue 47 https://doi.org/10.1016/j.ijhydene.2021.05.002	journal	July 2021
A comparison of two hydrogen storages in a fossil-free direct reduced iron process Andersson, Joakim; Grönkvist, Stefan International Journal of Hydrogen Energy, Vol. 46, Issue 56 https://doi.org/10.1016/j.ijhydene.2021.06.092	journal	August 2021
Modelling a new, low CO2 emissions, hydrogen steelmaking process Ranzani da Costa, A.; Wagner, D.; Patisson, F. Journal of Cleaner Production, Vol. 46 https://doi.org/10.1016/j.jclepro.2012.07.045	journal	May 2013
Techno-economic evaluation of innovative steel production technologies Fischedick, Manfred; Marzinkowski, Joachim; Winzer, Petra Journal of Cleaner Production, Vol. 84 https://doi.org/10.1016/j.jclepro.2014.05.063	journal	December 2014
Assessment of hydrogen direct reduction for fossil-free steelmaking Vogl, Valentin; Åhman, Max; Nilsson, Lars J. Journal of Cleaner Production, Vol. 203 https://doi.org/10.1016/j.jclepro.2018.08.279	journal	December 2018
A technical and economic evaluation of two different oxygen sources for a small oxy-combustion unit Šulc, Radek; Ditl, Pavel Journal of Cleaner Production, Vol. 309 https://doi.org/10.1016/j.jclepro.2021.127427	journal	August 2021
Hydrogen direct reduction (H-DR) in steel industry—An overview of challenges and opportunities Wang, R. R.; Zhao, Y. Q.; Babich, A. Journal of Cleaner Production, Vol. 329 https://doi.org/10.1016/j.jclepro.2021.129797	journal	December 2021
Decarbonizing primary steel production : Techno-economic assessment of a hydrogen based green steel production plant in Norway Bhaskar, Abhinav; Abhishek, Rockey; Assadi, Mohsen Journal of Cleaner Production, Vol. 350 https://doi.org/10.1016/j.jclepro.2022.131339	journal	May 2022
Low CO2 emission technologies for iron and steelmaking as well as titania slag production Orth, Andreas; Anastasijevic, Nikola; Eichberger, Heinz Minerals Engineering, Vol. 20, Issue 9 https://doi.org/10.1016/j.mineng.2007.02.007	journal	August 2007
Cement and steel — nine steps to net zero Fennell, Paul; Driver, Justin; Bataille, Christopher Nature, Vol. 603, Issue 7902 https://doi.org/10.1038/d41586-022-00758-4	journal	March 2022
Author Correction: Genome-wide association study identifies susceptibility loci for acute myeloid leukemia Lin, Wei-Yu; Fordham, Sarah E.; Hungate, Eric Nature Communications, Vol. 13, Issue 1 https://doi.org/10.1038/s41467-021-27679-6	journal	January 2022
A climate club to decarbonize the global steel industry Hermwille, Lukas; Lechtenböhmer, Stefan; Åhman, Max Nature Climate Change, Vol. 12, Issue 6 https://doi.org/10.1038/s41558-022-01383-9	journal	May 2022
Liquid organic hydrogen carriers (LOHCs) – techno-economic analysis of LOHCs in a defined process chain Niermann, M.; Drünert, S.; Kaltschmitt, M. Energy & Environmental Science, Vol. 12, Issue 1 https://doi.org/10.1039/C8EE02700E	journal	January 2019
Minimizing CO ₂ emissions with renewable energy: a comparative study of emerging technologies in the steel industry Flores-Granobles, Marian; Saeys, Mark Energy & Environmental Science, Vol. 13, Issue 7 https://doi.org/10.1039/D0EE00787K	journal	January 2020
Model-Based Energy Analysis of an Integrated Midrex-Based Iron/Steel Plant Ajbar, A.; Alhumaizi, K.; Soliman, M. A. Chemical Engineering Communications, Vol. 201, Issue 12 https://doi.org/10.1080/00986445.2013.825835	journal	June 2014
Heat recovery from EAF off-gas for steam generation: analytical exergy study of a sample EAF batch Gandt, K.; Meier, T.; Echterhof, T. Ironmaking & Steelmaking, Vol. 43, Issue 8 https://doi.org/10.1080/03019233.2016.1155812	journal	March 2016
Hydrogen: Targeting $1/kg in 1 Decade Pivovar, Bryan S.; Ruth, Mark F.; Myers, Deborah J. The Electrochemical Society Interface, Vol. 30, Issue 4 https://doi.org/10.1149/2.F15214IF	journal	December 2021
Decarbonization of the Iron and Steel Industry with Direct Reduction of Iron Ore with Green Hydrogen Bhaskar, Abhinav; Assadi, Mohsen; Nikpey Somehsaraei, Homam Energies, Vol. 13, Issue 3 https://doi.org/10.3390/en13030758	journal	February 2020
Application of Liquid Hydrogen Carriers in Hydrogen Steelmaking Andersson, Joakim Energies, Vol. 14, Issue 5 https://doi.org/10.3390/en14051392	journal	March 2021

Similar Records

Related Subjects

36 MATERIALS SCIENCE

Green steel: design and cost analysis of hydrogen-based direct iron reduction

Citation Formats

References (24)

Similar Records

Related Subjects