Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Pure-Water-Fed Forward-Bias Bipolar Membrane CO2 Electrolyzer

Journal Article · · ACS Applied Materials and Interfaces
Coupling renewable electricity to reduce carbon dioxide (CO2) electrochemically into carbon feedstocks offers a promising pathway to produce chemical fuels sustainably. While there has been success in developing materials and theory for CO2 reduction, the widespread deployment of CO2 electrolyzers has been hindered by challenges in the reactor design and operational stability due to CO2 crossover and (bi)carbonate salt precipitation. Herein, we design asymmetrical bipolar membranes assembled into a zero-gap CO2 electrolyzer fed with pure water, solving both challenges. By investigating and optimizing the anion-exchangelayer thickness, cathode differential pressure, and cell temperature, the forward-bias bipolar membrane CO2 electrolyzer achieves a CO faradic efficiency over 80% with a partial current density over 200 mA cm–2 at less than 3.0 V with negligible CO2 crossover. In addition, this electrolyzer achieves 0.61 and 2.1 mV h–1 decay rates at 150 and 300 mA cm–2 for 200 and 100 h, respectively. Postmortem analysis indicates that the deterioration of catalyst/polymer– electrolyte interfaces resulted from catalyst structural change, and ionomer degradation at reductive potential shows the decay mechanism. Furthermore, all these results point to the future research direction and show a promising pathway to deploy CO2 electrolyzers at scale for industrial applications.
Research Organization:
Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States)
Sponsoring Organization:
USDOE; USDOE Office of Energy Efficiency and Renewable Energy (EERE), Office of Sustainable Transportation. Bioenergy Technologies Office (BETO); USDOE Office of Science (SC), Basic Energy Sciences (BES)
Grant/Contract Number:
AC02-05CH11231
OSTI ID:
2346279
Alternate ID(s):
OSTI ID: 2350773
OSTI ID: 3003182
Journal Information:
ACS Applied Materials and Interfaces, Journal Name: ACS Applied Materials and Interfaces Journal Issue: 19 Vol. 16; ISSN 1944-8244; ISSN 1944-8252
Publisher:
American Chemical Society (ACS)Copyright Statement
Country of Publication:
United States
Language:
English

References (53)

Why Membranes Matter: Ion Exchange Membranes in Holistic Process Optimization of Electrochemical CO2 Reduction journal May 2023
Bipolar Membrane with Porous Anion Exchange Layer for Efficient and Long‐Term Stable Electrochemical Reduction of CO2 to CO journal August 2023
Pathways Toward Efficient and Durable Anion Exchange Membrane Water Electrolyzers Enabled By Electro‐Active Porous Transport Layers journal December 2023
Hydrophobicity Graded Gas Diffusion Layer for Stable Electrochemical Reduction of CO2 journal August 2022
Liquid Fluxional Ga Single Atom Catalysts for Efficient Electrochemical CO2Reduction journal December 2022
Influence of Temperature on the Performance of Gas Diffusion Electrodes in the CO 2 Reduction Reaction journal August 2019
Temperature Effects in Polymer Electrolyte Membrane Fuel Cells journal July 2020
The Effect of Temperature on the Cation‐Promoted Electrochemical CO2 Reduction on Gold journal June 2022
Industrial Application Aspects of the Electrochemical Reduction of CO 2 to CO in Aqueous Electrolyte journal January 2020
Beyond the catalyst: How electrode and reactor design determine the product spectrum during electrochemical CO2 reduction journal May 2019
Insight into elevated temperature and thin membrane application for high efficiency in polymer electrolyte water electrolysis journal May 2021
Heat and mass transfer performance of proton exchange membrane fuel cells with electrode of anisotropic thermal conductivity journal January 2022
Visualisation and quantification of flooding phenomena in gas diffusion electrodes used for electrochemical CO2 reduction: A combined EDX/ICP–MS approach journal April 2022
Coupling covariance matrix adaptation with continuum modeling for determination of kinetic parameters associated with electrochemical CO2 reduction journal June 2023
Electrolyte layer gas triggers cathode potential instability in CO2 electrolyzers journal February 2022
Temperature effect and thermal impact in lithium-ion batteries: A review journal December 2018
New Insights into Perfluorinated Sulfonic-Acid Ionomers journal January 2017
Impact of Microporous Layer Roughness on Gas-Diffusion-Electrode-Based Polymer Electrolyte Membrane Fuel Cell Performance journal October 2019
Analysis of Mass Flows and Membrane Cross-over in CO 2 Reduction at High Current Densities in an MEA-Type Electrolyzer journal October 2019
pH Matters When Reducing CO 2 in an Electrochemical Flow Cell journal September 2020
Role of the Carbon-Based Gas Diffusion Layer on Flooding in a Gas Diffusion Electrode Cell for Electrochemical CO 2 Reduction journal November 2020
Self-Cleaning CO 2 Reduction Systems: Unsteady Electrochemical Forcing Enables Stability journal February 2021
Single Pass CO 2 Conversion Exceeding 85% in the Electrosynthesis of Multicarbon Products via Local CO 2 Regeneration journal July 2021
Continuum Model to Define the Chemistry and Mass Transfer in a Bicarbonate Electrolyzer journal January 2022
Zero-Gap Electrochemical CO2 Reduction Cells: Challenges and Operational Strategies for Prevention of Salt Precipitation journal December 2022
Industrial-Current-Density CO2-to-C2+ Electroreduction by Anti-swelling Anion-Exchange Ionomer-Modified Oxide-Derived Cu Nanosheets journal May 2022
Elucidating Cathodic Corrosion Mechanisms with Operando Electrochemical Transmission Electron Microscopy journal August 2022
Activity Descriptors for CO 2 Electroreduction to Methane on Transition-Metal Catalysts journal January 2012
Opportunities and challenges for a sustainable energy future journal August 2012
pH effects on the electrochemical reduction of CO(2) towards C2 products on stepped copper journal January 2019
The future of low-temperature carbon dioxide electrolysis depends on solving one basic problem journal October 2020
Enhancing carbon dioxide gas-diffusion electrolysis by creating a hydrophobic catalyst microenvironment journal January 2021
Bipolar membrane electrolyzers enable high single-pass CO2 electroreduction to multicarbon products journal June 2022
High-resolution neutron imaging of salt precipitation and water transport in zero-gap CO2 electrolysis journal October 2022
Improving the efficiency of CO2 electrolysis by using a bipolar membrane with a weak-acid cation exchange layer journal December 2020
Designing anion exchange membranes for CO2 electrolysers journal February 2021
Tailored catalyst microenvironments for CO2 electroreduction to multicarbon products on copper using bilayer ionomer coatings journal October 2021
Bifunctional ionomers for efficient co-electrolysis of CO2 and pure water towards ethylene production at industrial-scale current densities journal August 2022
Pure-water-fed, electrocatalytic CO2 reduction to ethylene beyond 1,000 h stability at 10 A journal January 2024
Modulating electric field distribution by alkali cations for CO2 electroreduction in strongly acidic medium journal April 2022
Recovering carbon losses in CO2 electrolysis using a solid electrolyte reactor journal April 2022
High carbon utilization in CO2 reduction to multi-carbon products in acidic media journal June 2022
CO 2 reduction on gas-diffusion electrodes and why catalytic performance must be assessed at commercially-relevant conditions journal January 2019
Understanding cation effects in electrochemical CO 2 reduction journal January 2019
Recent advances in innovative strategies for the CO 2 electroreduction reaction journal January 2021
Orientation of a bipolar membrane determines the dominant ion and carbonic species transport in membrane electrode assemblies for CO 2 reduction journal January 2021
Tailoring acidic microenvironments for carbon-efficient CO2electrolysis over a Ni–N–C catalyst in a membrane electrode assembly electrolyzer journal January 2023
How alkali cations affect salt precipitation and CO2electrolysis performance in membrane electrode assembly electrolyzers journal January 2023
High carbonate ion conductance of a robust PiperION membrane allows industrial current density and conversion in a zero-gap carbon dioxide electrolyzer cell journal January 2020
CO 2 electrolysis to multicarbon products in strong acid journal June 2021
Design of an Electrochemical Cell Making Syngas  (CO + H2)  from CO2 and H2O Reduction at Room Temperature journal January 2008
Electrochemical Measurement of Water Transport Numbers in Anion-Exchange Membranes journal November 2023
Design Principles of Bipolar Electrochemical Co-Electrolysis Cells for Efficient Reduction of Carbon Dioxide from Gas Phase at Low Temperature journal January 2019