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Title: Defining a compact dry cooler design to reduce LCOE contribution in a CSP facility

Journal Article · · AIP Conference Proceedings
DOI:https://doi.org/10.1063/5.0148824· OSTI ID:2335465
ORCiD logo [1];  [2];  [1]
  1. Southwest Research Institute, San Antonio, TX (United States)
  2. Vacuum Process Engineering, Sacramento, CA (United States)

Concentrating solar power (CSP), when coupled with a supercritical carbon dioxide (sCO2) power cycle and sensible heat storage, presents a renewable and clean alternative for utility-scale power generation. However, in order to be competitive in the current and future markets, CSP facilities must limit their levelized cost of electricity (LCOE) by minimizing capital costs and reducing operating costs over the lifetime of the plant. Targeting this goal, this study investigates the LCOE impact of the power cycle pre-cooler. This study considers a compact dry cooler with micro-channel technology on the CO2 side and formed fin geometry on the air side, using directly-coupled centrifugal fans and a transition duct to improve air distribution across the fins as well as protect the fins from contaminants which may cause blockage, soiling, fouling, and damage. In an effort to better understand the dry cooler impact on LCOE, a sensitivity study was conducted using various combinations of end-to-end approach temperatures, air-side pressure drop values, CO2-side pressure drop values, fan types, cooler turndown control schemes, cooler module sizes, and design-point ambient temperatures. Furthemore, off-design cycle performance data was calculated for each dry cooler design using NPSS simulation software; cycle performance data were then input to System Advisor Model (SAM) along with the associated capital costs for LCOE prediction of a 100 MW system over a 30 year plant lifetime. Results of this study show the LCOE is most sensitive to air-side performance, followed by heat transfer effectiveness and capital cost. It was found that a power cycle with a mid- to high-performance dry cooler will produce the most competitive power-production costs. Designing at the extreme ends for approach temperature (or effectiveness), design-point ambient temperature, and compactness (footprint) produce higher LCOE values; mid-range values for these parameters balance performance, operating costs, and associated capital cost to optimize LCOE.

Research Organization:
Southwest Research Institute, San Antonio, TX (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Renewable Power Office. Solar Energy Technologies Office
Grant/Contract Number:
EE0008739
OSTI ID:
2335465
Journal Information:
AIP Conference Proceedings, Vol. 2815, Issue 110001; Conference: SolarPACES2021: International Conference on Concentrating Solar Power and Chemical Energy Systems, Held Virtually, 27 Sep. - 1 Oct. 2021; ISSN 0094-243X
Publisher:
American Institute of Physics (AIP)Copyright Statement
Country of Publication:
United States
Language:
English

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