An automatic input/output test experience of FPGA-based logic controller with I/O stimulator - 282
- Instrumentation and Control / Human Factors Division, Korea Atomic Energy Research Institute, 989-111 Daedeok-daero, Yuseong-gu, Daejeon, Republic of Korea 305-353 (Korea, Republic of)
This paper describes an automatic testing approach instead of a traditional manual test for an FPGA-based Logic Controller (FLC). It mainly describes an automatic testing of FLC using an I/O stimulator with the initiated manual action. The FLC was developed by Doosan Heavy Industry and KAERI in S. Korea. We also developed a test-bed like I/O stimulator for a burning test based on the operational scenario. Signal sources from the I/O stimulator contain an analog input, an analog output, a digital input and a digital output, a programmable power supply, an RS232C serial interface, and a dual port Ethernet interface. LabVIEW Programming was used for the automatic testing. The FLC consists of a general processor module (FPM-01), a complex processor module (FPM-02), analog input modules (FAI-01), analog output modules (FAO-01), digital input modules (FDI-01), digital output modules (FDO-01), a data link module (FDL-01), and a network module (FNW-01). Among these, in this paper, automatic digital I/O testing and automatic analog I/O testing are described. In addition, for the accuracy of the automatic testing, two graphic recorders are used. One is the output results of general processor based testing, and the other is the output results of complex processor based testing. These are different company products. Redundancy recording was found in the test results. The test results were synchronized internally with the existing I/O stimulator and externally with two graphic recorders. Calibrations of all of the equipment were made before the system testing. Before the testing started, a test plan and the test procedure were set up in advance, and we performed test scenario-based automatic functional testing for the FLC as the qualification process. It can be several executed depending on the scenario and conditional parameters of the test. For validation of the accuracy and reliability in our automated test, manual testing was also performed. Manual tests were conducted in two ways. The first one was a manual test using Fluke 754 and Fluke 715. The other one was using embedded manual features of the I/O stimulator. By performing the automatic input and output testing using the I/O stimulator, the time and expense of FLC testing can be reduced significantly compared with a conventional manual test. We rechecked the automatic test results using Fluke754 manually. (authors)
- Research Organization:
- American Nuclear Society - ANS, 555 North Kensington Avenue, La Grange Park, IL 60526 (United States)
- OSTI ID:
- 23035389
- Resource Relation:
- Conference: NPIC and HIMIT 2017: 10. International Conference on Nuclear Plant Instrumentation, Control, and Human-Machine Interface Technologies, San Francisco, CA (United States), 11-15 Jun 2017; Other Information: Country of input: France; 14 refs.; available from American Nuclear Society - ANS, 555 North Kensington Avenue, La Grange Park, IL 60526 (US)
- Country of Publication:
- United States
- Language:
- English
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