Tailoring material microstructure and property in wire-laser directed energy deposition through a wiggle deposition strategy

Gao, Lin; Bhattacharyya, Jishnu; Lin, Wenhao; Ren, Zhongshu; Chuang, Andrew C.; Shevchenko, Pavel D.; Nikitin, Viktor; Ma, Ji; Agnew, Sean R.; Sun, Tao

doi:10.1016/j.addma.2023.103801

Tailoring material microstructure and property in wire-laser directed energy deposition through a wiggle deposition strategy

Journal Article · Fri Sep 29 00:00:00 EDT 2023 · Additive Manufacturing

DOI:https://doi.org/10.1016/j.addma.2023.103801· OSTI ID:2294095

^[1]; ^[1]; Lin, Wenhao ^[1]; ^[2]; Chuang, Andrew C. ^[3]; Shevchenko, Pavel D. ^[3]; Nikitin, Viktor ^[3]; Ma, Ji ^[1]; Agnew, Sean R. ^[1]; ^[2]

Univ. of Virginia, Charlottesville, VA (United States)
Univ. of Virginia, Charlottesville, VA (United States); Northwestern Univ., Evanston, IL (United States)
Argonne National Laboratory (ANL), Argonne, IL (United States)

Developing effective strategies to directly control material microstructure, property, and anisotropy is an active research area in metal additive manufacturing. This work develops a wiggle deposition pattern for wire-laser directed energy deposition (DED) of 316L stainless steel (SS) to modify the solidification texture, particularly in the building direction, in as-deposited samples. Through multi-physics simulation, operando near-infrared imaging, and synchrotron x-ray characterization, it is found that the wiggle deposition strategy induces highly dynamic melt flow and oscillating thermal gradient in the melt pool, which is responsible for the variation of preferable grain growth direction and crystallographic texture in the sample. The specific texture reduces the anisotropy in the tensile strength of as-printed 316L SS samples cut along different directions. Also, it largely increases the ductility along the build direction. Crystal plasticity simulation is performed to correlate the sample texture with mechanical property. In conclusion, this work offers a unique approach for tailoring local properties through the control of melt pool instability by applying different tool paths.

View Accepted Manuscript (DOE)

Research Organization:: Argonne National Laboratory (ANL), Argonne, IL (United States)

Sponsoring Organization:: USDOE Office of Science (SC), Basic Energy Sciences (BES). Scientific User Facilities (SUF)

Grant/Contract Number:: AC02-06CH11357

OSTI ID:: 2294095

Alternate ID(s):: OSTI ID: 2375554

Journal Information:: Additive Manufacturing, Journal Name: Additive Manufacturing Vol. 77; ISSN 2214-8604

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

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