Influence of Aluminum-Carbon Composite Pellets on FeO Reduction and Iron Recovery from Electric Arc Furnace Slag

Journal Article · Mon Apr 15 04:00:00 EDT 2019 · Metallurgical and Materials Transactions. B, Process Metallurgy and Materials Processing Science

DOI:https://doi.org/10.1007/S11663-018-1484-4· OSTI ID:22933676

Heo, Jung Ho ^[1]; Yoo, Jun Soo; Chung, Yongsug ^[2]

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1. Hanyang University, Department of Materials Engineering (Korea, Republic of)
2. Korea Polytechnic University, Department of Advanced Materials Engineering (Korea, Republic of)

We investigated the effect of Al-C composite pellets (ACCP) on the reduction behavior of FeO in electric arc furnace (EAF) slag and the iron recovery at different n{sub Al}/(n{sub Al} + n{sub C}) at 1823 K (1550 °C). A carbothermic reaction was the dominant process at n{sub Al}/(n{sub Al} + n{sub C}) < 0.4, whereas aluminothermic reduction was the major process at n{sub Al}/(n{sub Al} + n{sub C}) > 0.6; these observations are based on the final content of FeO and Al{sub 2}O{sub 3} in the molten slag. The aluminum and carbon present in the ACCP competitively affected the reaction stoichiometry (i.e., the material balance) between the production of CO + Al{sub 2}O{sub 3} and the consumption of FeO. Iron recovery increased up to a yield of approx. 90 pct as the n{sub Al}/(n{sub Al} + n{sub C}) ratio increased. Because Al in the ACCP readily reacts to reduce FeO in the molten slag, iron recovery is proportional to the n{sub Al}/(n{sub Al} + n{sub C}) ratio. The precipitation of solid compounds in the slag phase, such as monoxide ([Mg,Fe]·O) and spinel (MgO·Al{sub 2}O{sub 3}), occurred during FeO reduction; this was experimentally confirmed as well as by thermochemical computation. Furthermore, we proposed a schematic reaction mechanism in the present study.

• OSTI ID: 22933676
• Journal Information: Metallurgical and Materials Transactions. B, Process Metallurgy and Materials Processing Science, Journal Name: Metallurgical and Materials Transactions. B, Process Metallurgy and Materials Processing Science Journal Issue: 2 Vol. 50; ISSN 1073-5615; ISSN MTBSEO
• Country of Publication: United States
• Language: English

Related Subjects

36 MATERIALS SCIENCE
ALUMINIUM
ALUMINIUM OXIDES
ARC FURNACES
CALCULATION METHODS
CARBON
COMPOSITE MATERIALS
ELECTRIC ARCS
IRON
IRON OXIDES
MAGNESIUM OXIDES
MATERIAL BALANCE
MATERIALS RECOVERY
PELLETS
PRECIPITATION
REACTION KINETICS
REDUCTION
SLAGS
SOLIDS
SPINELS
STOICHIOMETRY